Research Progress in Silver Zinc Oxide Electrical Contact Material

2021 ◽  
Vol 1036 ◽  
pp. 77-90
Author(s):  
Shang Qiang Zhao ◽  
Ming Xie ◽  
Ji Heng Fang ◽  
Yong Tai Chen ◽  
Sai Bei Wang

Since the performance of silver metal oxide (Ag/MeO) electrical contact materials directly affects the reliability and service life of switching apparatus, the related research on high-performance Ag/MeO electrical contact materials has not stopped. And with the rapid development of switching apparatus, higher and higher requirements are put forward for the performance of Ag/MeO electrical contact materials. Thanks to low and stable contact resistance, short arc burning time, good resistance to high current impulse (3000-5000 A) and good anti-arc erosion, silver zinc oxide (Ag/ZnO) more than just serves as an indispensable environmentally friendly alternative to silver cadmium oxide (Ag/CdO) electrical contact material, and has become one of the important research hotspots of Ag/MeO in recent years. Nevertheless, Ag/ZnO is suffering the increasingly serious challenges, especially the poor processability and electrical properties due to the easy segregation of zinc oxide (ZnO) during the process of preparation, which urge scholars at home and abroad to seek favorable methods to optimize the Ag/ZnO. As yet, impressive strides have been made in optimization the preparation process, nano-technology and additive modification of materials, and research on the failure mechanism of materials. Aiming to provide reference for optimizing Ag/ZnO electrical contact material, this review retrospects the research progress in Ag/ZnO electrical contact materials in recent years, and expounds the preparation methods, processing technology, modification research and failure mechanism of Ag/ZnO, and points out the future development directions of Ag/ZnO.

2014 ◽  
Vol 789 ◽  
pp. 270-274 ◽  
Author(s):  
Yan Cai Zhu ◽  
Jing Qin Wang ◽  
Hai Tao Wang ◽  
Li Qiang An

As a new type of electrical contact material, Ag/SnO2 has poor processing performance and large contact resistance, which limits its application so far. In order to improve the machinability and electrical performance of the Ag/SnO2 electrical contact materials, a new kind of nanoAg/SnO2 electrical contact material doped rare earth element Ce was prepared by sol-gel-chemical plating method. The purity of the powders was analyzed by X-ray diffraction (XRD) and the crystallite size of the nanoparticle was calculated according to the Scherrer equation. The distribution of Ce-doped SnO2 powers were studied using scanning electron microscopy (SEM). In parallel, rated making and breaking experiments on nanoAg/SnO2 were conducted. The results of XRD and SEM show that the nanoSnO2 powders are small, uniform and with no obvious phenomenon of reunion, and thus significantly improve the density, strength and machinability of the sample. Furthermore, the results of arc erosion show that the nanoAg/SnO2 electricity contact materials doped element Ce have superior fusion welding resistance properties.


2017 ◽  
Vol 62 (3) ◽  
pp. 1895-1901 ◽  
Author(s):  
S. Praveen Kumar ◽  
R. Parameshwaran ◽  
A. Ananthi ◽  
J. Jenil Jaba Sam

AbstractAn electrical contractor is one which plays significant role in day todays life in industries as well as in home appliances. In current scenario the materials for conducting purpose has an overwhelming research capability. Now a day the silver based electrical contact composite material have provided the potential applications in aerospace and automobile industries. Among silver based contact material the silver cadmium oxide and silver tin oxide plays a vital role in fabrication of electrical contactors. In this research an attempt has been made to study the influence of adding Aluminum with silver based electrical contact composite materials by two different processing routes namely stir-casting and powder metallurgy. Silver and aluminum matrix plays a virtual role in composite world owing to their highest conductivity. Optimum parameters were identified for attaining the maximum properties such as conductivity, hardness, density, and porosity of composition. By this better conducting property and mechanical property of the electrical contact can be improved by this system. Thus a screening test has be conducted with addition of Al with silver tin oxide compositions hence this paper aims to process the aluminum - silver based electrical contact materials by stir casting processing and powder metallurgy route and compare the results obtained.


2007 ◽  
Vol 336-338 ◽  
pp. 2616-2618 ◽  
Author(s):  
Lu Wang ◽  
Yong Zhao ◽  
X.T. Zhu ◽  
Y. Wang

Silver metal oxides (Ag/MeO) are extensively used as electrical contact materials in switching systems. A contact material with ideal operating parameters is very difficultly fabricated by conventional manufacturing techniques. In this paper, a new electrical contact material characterized by graded distributions of different oxides in Ag matrix was fabricated in order to optimize the distributions of operating parameters in material bulk instead of to enhance synchronously properties of that on contact surface. Two selected metal oxides, NiO and SnO2, were doped into Ag matrices, of which one surface layer NiO 12wt% was doped and another SnO2 12wt%, and the concentrations of NiO and SnO2 were varied gradually in bulk. The electrical contact test results show that the average operating number of NiO doped surface layer of graded Ag composite as contact surface is 4600 under 20A current and 220V AC voltage without melted welding while that of samples doped uniformly with NiO is 2200 under the same testing conditions. However, the average loss of mass due to arc erosion of graded samples is higher than that of uniform samples. We conclude that the functionally graded material (FGM) concept has potential application for electric contact materials.


2013 ◽  
Vol 419 ◽  
pp. 355-359
Author(s):  
Lei Wang ◽  
Wei Li Liu ◽  
Le Sheng Chen

The paper analyzes the influence of structural parameters on the electrical performance of the microstructured environmentally-friendly electrical contact material Ag/SnO2 by using numerical simulation method.The numerical results show that the reisitivity of fiber-like electrical contact material Ag/SnO2 is significantly reduced compared with the resistivity of Ag/SnO2 adding reinforcing nanoparticles in the traditional way.So the fiber-like electrical contact material Ag/SnO2 exhibits higher conductivity in macro. On further analysis, we learn that the resistivity of fibrous electrical contact materials is related to weight percent of reinforced phase, and micro-structural parameter of length to diameter ratio. The resistivity increases as weight percent of reinforced phase increases,and decreases non-linearly with micro-structural parameter of length to diameter ratio increasing.This demonstrates that numerical simulation is one of effective methods for analysis of the electrical performance of the microstructured electrical contact material.


2017 ◽  
Vol 114 ◽  
pp. 139-148 ◽  
Author(s):  
Hangyu Li ◽  
Xianhui Wang ◽  
Xiuhua Guo ◽  
Xiaohong Yang ◽  
Shuhua Liang

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