Reactor Pressure Vessel Integrity in Light of the Evolution of Materials Science and Engineering

2005 ◽  
Vol 473-474 ◽  
pp. 287-292
Author(s):  
Péter Trampus

Structural integrity of the reactor pressure vessel of pressurized water reactors is one of the key safety issues in nuclear power operation. Integrity may be jeopardized during operational transients. The problem is compounded by radiation damage of the vessel structural materials. Structural integrity assessment as an interdisciplinary field is primarily based on materials science and fracture mechanics. The paper gives an overview on the service induced damage processes and associated changes of mechanical properties, the prediction of degradation and the assessment of the entire component against brittle fracture with a special focus on how the evolution of materials science and engineering has contributed to reactor vessel structural integrity assessment.

Author(s):  
Jinya Katsuyama ◽  
Genshichiro Katsumata ◽  
Kunio Onizawa ◽  
Tadashi Watanabe ◽  
Yutaka Nishiyama

In the structural integrity assessment of a pressurized water reactor pressure vessel (RPV) during pressurized thermal shock (PTS) events, the thermal history of the coolant water and the heat transfer coefficient between the coolant water and RPV are dominant factors. These values can be determined on the basis of thermal-hydraulics (TH) analysis simulating PTS events and Jackson-Fewster correlation. Subsequently, using these values, structural integrity assessments of RPV are performed by structural analysis; e.g., loading that affects crack propagation is evaluated. Three-dimensional TH and structural analyses are recommended for precise assessments of the structural integrity of RPV. In this study, we performed TH and structural analyses simulating typical PTS events using three-dimensional models of cold-leg, downcomer and RPV to more accurately assess the structural integrity of RPV. From these analyses, we obtained loading histories from the reactor core region of RPV in which a crack is postulated in the structural integrity assessment. We discuss the conservativeness of current analysis methods on the structural integrity assessment of RPV through the comparison of loading conditions due to PTS events.


Author(s):  
Etienne de Rocquigny ◽  
Yoan Chevalier ◽  
Silvia Turato ◽  
Eric Meister

The structural integrity assessment of a nuclear Reactor Pressure Vessel (RPV) during accidental conditions such as loss-of-coolant accident (LOCA) is a major safety concern. Besides conventional deterministic calculations to justify as a nuclear operator the RPV integrity, Electricite´ de France (EDF) carries out probabilistic analyses. Probabilistic analyses become most interesting when some key variables, albeit conventionally taken at conservative values, can be modelled more accurately through statistical variability. In the context of low failure probabilities, this requires however a specific coupling effort between a specific probabilistic analysis method (e.g. Form-Sorm method) and the thermo-mechanical model to be reasonable in computing time. In this paper, the variability of a key variable — the mid-transient cooling temperature, tied to a climate-dependent tank — has been modelled, in some flaw configurations (axial sub-clad) for a French vessel. In a first step, a simplified analytical approach was carried out to assess its sensitivity upon the thermo-mechanical phenomena; hence, a direct coupling had to be implemented to allow a probabilistic calculation on the finite-element mechanical model, taking also into account a failure event properly defined through minimisation of the instantaneous failure margin during the transient. Comparison with the previous (indirectly-coupled) studies and the simplified analytical approach is drawn, demonstrating the interest of this new modelling effort to understand and order the sensitivity of the probability of crack initiation to the key variables. While being noticeable in the cases studied, sensitivity to the safety injection temperature variability proves to be less than the choice of the toughness model. Finally, regularity of the thermo-mechanical model is evidenced by the coupling exercise, suggesting that a modified response-surface based method could replace direct coupling for further investigation.


Author(s):  
Silvia Turato ◽  
Vincent Venturini ◽  
Eric Meister ◽  
B. Richard Bass ◽  
Terry L. Dickson ◽  
...  

The structural integrity assessment of a nuclear Reactor Pressure Vessel (RPV) during accidental conditions, such as loss-of-coolant accident (LOCA), is a major safety concern. Besides Conventional deterministic calculations to justify the RPV integrity, Electricite´ de France (EDF) carries out probabilistic analyses. Since in the USA the probabilistic fracture mechanics analyses are accepted by the Nuclear Regulatory Commission (NRC), a benchmark has been realized between EDF and Oak Ridge Structural Assessments, Inc. (ORSA) to compare the models and the computational methodologies used in respective deterministic and probabilistic fracture mechanics analyses. Six cases involving two distinct transients imposed on RPVs containing specific flaw configurations (two axial subclad, two circumferential surface-breaking, and two axial surface-braking flaw configurations) were defined for a French vessel. In two separate phases, deterministic and probabilistic, fracture mechanics analyses were performed for these six cases.


Author(s):  
Adolfo Arrieta-Ruiz ◽  
Eric Meister ◽  
Henriette Churier

Structural integrity of the Reactor Pressure Vessel (RPV) is one of the main considerations regarding safety and lifetime of Nuclear Power Plants (NPP) since this component is considered as not reasonably replaceable. Brittle fracture risk associated with the embrittlement of RPV steel in irradiated areas is the main potential damage. In France, deterministic integrity assessment for RPV is based on the crack initiation stage. The stability of an under-clad postulated flaw in the core area is currently evaluated under a Pressurized Thermal Shock (PTS) through a fracture mechanics simplified method. One of the axes of EDF’s implemented strategy for NPP lifetime extension is the improvement of the deterministic approach with regards to the input data and methods so as to reduce conservatisms. In this context, 3D finite element elastic-plastic calculations with flaw modelling have been carried out recently in order to quantify the enhancement provided by a more realistic approach in the most severe events. The aim of this paper is to present both simplified and 3D modelling flaw stability evaluation methods and the results obtained by running a small break LOCA event.


Author(s):  
Emilie Dautreme ◽  
Emmanuel Remy ◽  
Roman Sueur ◽  
Jean-Philippe Fontes ◽  
Karine Aubert ◽  
...  

Nuclear Reactor Pressure Vessel (RPV) integrity is a major issue concerning plant safety and this component is one of the few within a Pressurized Water Reactor (PWR) whose replacement is not considered as feasible. To ensure that adequate margins against failure are maintained throughout the vessel service life, research engineers have developed and applied computational tools to study and assess the probability of pressure vessel failure during operating and postulated loads. The Materials Ageing Institute (MAI) sponsored a benchmark study to compare the results from software developed in France, Japan and the United States to compute the probability of flaw initiation in reactor pressure vessels. This benchmark study was performed to assess the similarities and differences in the software and to identify the sources of any differences that were found. Participants in this work included researchers from EDF in France, CRIEPI in Japan and EPRI in the United States, with each organization using the probabilistic software tool that had been developed in their country. An incremental approach, beginning with deterministic comparisons and ending by assessing Conditional Probability of crack Initiation (CPI), provided confirmation of the good agreement between the results obtained from the software used in this benchmark study. This conclusion strengthens the confidence in these probabilistic fracture mechanics tools and improves understanding of the fundamental computational procedures and algorithms.


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