Overview of Texture Evolution during Friction Stir Welding of Stainless Steel Using Crystal Plasticity and EBSD

2007 ◽  
Vol 550 ◽  
pp. 479-484 ◽  
Author(s):  
Jae Hyung Cho ◽  
Donald E. Boyce ◽  
Paul R. Dawson

Texture evolution during friction stir welding of stainless steel was investigated using both predictions by crystal plasticity and EBSD measurements. Two- and three-dimensional Eulerian formulations are used to model friction stir welding. Plane strain deformation is assumed in a two-dimensional model, and an initial uniform texture changes into a torsion texture with monoclinic sample symmetry after deformation. Around the tool pin, the texture strengthens, weakens and restrengthens repeatedly. It is found from a simple circular streamline model that the relative magnitudes of the deformation rate and spin along the streamlines decide textural stability. In order to consider more complicated material behaviors, such as movement along the thickness direction due to a threaded tool pin and a tool shoulder, a three-dimensional Eulerian formulation is also implemented. Materials starting under the tool shoulder travel down to the bottom, producing the longest material streamlines. Those material points are predicted to have stronger texture components than others. EBSD results are compared with the predictions.

Author(s):  
Jae-Hyung Cho ◽  
Paul R. Dawson

Texture evolution during friction stir welding of stainless steel was investigated using a polycrystal plasticity model together with a three-dimensional, thermomechanically coupled, finite element formulation. The influence of frictional conditions with the tool pin and shoulder on the flow in the through-thickness direction was examined in terms of their impact on the evolving crystallographic texture. Trends in regard to the strengthening and weakening of the texture are discussed in relation to the relative magnitudes of the deformation rate and spin. Finally, the computed textures are compared to electron backscatter diffraction measurements and are discussed with respect to distributions along orientational fibers and the dominant texture components along the fibers.


2017 ◽  
Vol 24 (3) ◽  
pp. 439-446
Author(s):  
Zhang Peilei ◽  
Yan Hua ◽  
Li Chonggui ◽  
Yu Zhishui ◽  
Lu Qinghua

AbstractA three-dimensional heat transfer model for friction stir welding is presented in this paper. A moving coordinate was introduced to reduce the difficulty of modeling the moving tool. Heat input from the tool shoulder and the tool pin were considered in the model. The plastic deformation heat was introduced into the model, too. It is clear that the heat production increased owing to plastic deformation, and this process depends on the stress level. Temperature measurement experiments were done to validate the calculated results. The calculated results were in good agreement with the experimental results. Preheating the workpiece is beneficial to obtain a good weld seam.


Author(s):  
M Song ◽  
R Kovacevic

A mathematical model to describe the detailed three-dimensional transient heat transfer process in friction stir welding (FSW) is presented. This work is both theoretical and experimental. An explicit central differential scheme is used in solving the control equations, the heat transfer phenomena during the tool penetrating, the welding and the tool-removing periods that are studied dynamically. The heat input from the tool shoulder is modelled as a frictional heat and the heat from the tool pin is modelled as a uniform volumetric heat generated by the plastic deformation near the pin. The temperature variation during the welding is also measured to validate the calculated results. The calculated results are in good agreement with the experimental data.


2016 ◽  
Vol 20 (1) ◽  
pp. 247-254
Author(s):  
Darko Veljic ◽  
Bojan Medjo ◽  
Marko Rakin ◽  
Zoran Radosavljevic ◽  
Nikola Bajic

Temperature, plastic strain and heat generation during the plunge stage of the friction stir welding (FSW) of high-strength aluminium alloys 2024 T3 and 2024 T351 are considered in this work. The plunging of the tool into the material is done at different rotating speeds. A three-dimensional finite element (FE) model for thermomechanical simulation is developed. It is based on arbitrary Lagrangian-Eulerian formulation, and Johnson-Cook material law is used for modelling of material behaviour. From comparison of the numerical results for alloys 2024 T3 and 2024 T351, it can be seen that the former has more intensive heat generation from the plastic deformation, due to its higher strength. Friction heat generation is only slightly different for the two alloys. Therefore, temperatures in the working plate are higher in the alloy 2024 T3 for the same parameters of the plunge stage. Equivalent plastic strain is higher for 2024 T351 alloy, and the highest values are determined under the tool shoulder and around the tool pin. For the alloy 2024 T3, equivalent plastic strain is the highest in the influence zone of the tool pin.


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