Increase in Wear Resistance by Introduction of Titanium Carbide Dispersed Particles

2016 ◽  
Vol 843 ◽  
pp. 269-273 ◽  
Author(s):  
A.N. Anikeev ◽  
V.V. Seduhin ◽  
D.V. Sergeev
Keyword(s):  
Wear Resistance ◽  
Titanium Carbide ◽  
Abrasive Wear ◽  
Abrasive Wear Resistance ◽  
Construction Equipment ◽  
Concrete Mixtures ◽  
Dispersed Particles ◽  
Experimental Technology ◽  
Mechanical Plant

The efficiency of construction equipment used depends on the durability of parts in it. In this paper the experimental technology of hardening of the blades of the mixer hard concrete mixtures SG-750 production "Factory Stroytechnika" particulate titanium carbide, by pre bookmark particles in a polystyrene model. Described the progress and results of the experiment in the enterprise "Repair and Mechanical Plant Nihard-Service" to obtain hardened blades in Zlatoust. After obtaining a study was made of the microstructure of samples taken from different areas of reinforced blades. Shows the results of a study of abrasive wear resistance of sample blades in the laboratory.

scholarly journals DEVELOPMENT OF WEAR- AND IMPACT-RESISTANT COATINGS BASED ON FE-TI-MN-C SYSTEM FOR OIL AND GAS EQUIPMENT

2018 ◽  
pp. 50-56
Author(s):  
P. M. Prysiazhniuk ◽  
L S. Shlapak ◽  
D. L. Lutsak ◽  
M. Y. Burda ◽  
A. O. Molchanov ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Titanium Carbide ◽  
Abrasive Wear ◽  
Strain Hardening ◽  
Oil And Gas ◽  
Experimental Studies ◽  
Abrasive Wear Resistance ◽  
Manganese Steel ◽  
Initial State ◽  
Wear Resistant Coatings

The paper presents the results of research on the development of wear-resistant coatings on the working surfaces of equipment and tools operating in conditions of intense abrasive wear. Titanium carbide alloyed high-manganese steel with a high strain hardening capacity served as the basis for coatings. The coating was made by electric arc surfacing with powder electrodes, the charge of which consisted of ferrosilicomanganese, titanium powder, graphite, and components that protect the arc from the atmosphere. The coatings consiss of manganese austenite and dispersed inclusions of titanium carbide with dimensions of ~ 1 micron. Rockwell hardness was measured my means of TK-2 hardness testers (GOST 3882-74) by indentation of a diamond cone under a load of ~ 150 N (scale C). Before measuring the hardness, the surface deposited layer was deformed using the TS-2 hardness gage. At the same time, a carbide ball with a diameter of 10 mm manufactured according to GOST 3722-81 was used as an indenter. The indentation effort was 3,000 kg. Hardness was measured both in the well and in the undeformed zones. By the difference in hardness, the degree of work hardening was calculated. The developed coatings are characterized by the capacity for strain hardening under plastic deformation conditions. It was found that the hardness of the deformed coatings exceeds the hardness of the coatings in the initial state by 57% higher. Experimental studies of abrasive wear resistance under friction conditions on a fixed abrasive were carried out by comparing the developed coatings and serial materials for surfacing. The results of the comparison of abrasive wear resistance showed that the developed coatings are characterized by wear resistance higher compared to serial high-chromium alloys for surfacing almost 2 times. The wear resistance of coatings under conditions of aero-abrasive erosion was carried out using a Kleis centrifugal accelerator in an environment of quartz sand at angles of attack of 30 °, 60 ° and 90 °. The test results showed that the highest wear resistance of the developed coatings was determined at an angle of attack of 90 °. Analysis of the surface of the coatings carried out by electron microscopy showed no signs of brittle fracture. The developed coatings can be applied to increase the durability of the working surfaces of oil and gas equipment operating in abrasive conditions.

Synthesis and electron beam facing of TiB – TiC – titanium matrix hybrid composite powders

2019 ◽  
pp. 89-101
Author(s):  
G. A. Pribytkov ◽  
V. V. Korzhova ◽  
M. G. Krinitsyn ◽  
I. A. Firsina
Keyword(s):  
Wear Resistance ◽  
Electron Beam ◽  
Titanium Carbide ◽  
Abrasive Wear ◽  
Base Plate ◽  
Abrasive Wear Resistance ◽  
Titanium Matrix ◽  
Composite Powders ◽  
Titanium Monoboride ◽  
Reactive Powder

TiB – TiC – titanium matrix composite powders have been synthesized by self-propagating high temperature synthesis (SHS) in titanium, boron and carbon reactive powder mixtures. A target volume content of the titanium matrix (binder) in the powders was 50%. The SHS powders were cladded on VT1-0 titanium sheet by electron beam facing. A thickness of the cladded coatings varied from 1 to 3 mm depending on the pass number. A phase composition and a structure of the SHS powders and of the cladded coatings were invetigated be X-ray diffraction, optical and scanning electron microscopy. According to structure investigation and hardness profiles in the “coating – titanium base plate” transition zone an adhesion of the coating to the base is high. The hardness and abrasive wear resistance tests of the cladded coatings were carried out depending on the powder used for cladding. The maximum hardness increase of the coatings strengthened by titanium monoboride and titanium carbide inclusions is 2.2 times and abrasive wear resistance – 4.3 times as compared with VТ1-0 base. According to authors’ earlier results enhance hardness and abrasive wear resistant effects of titanium matrix by titanium carbide particles and titanium monoboride is near to the wear resistance of coatings deposited with SHS TiB + Ti powder, but ~5 times less than the wear resistance of coatings surfaced with SHS powder TiC + Ti.

BÖHLER K100

Alloy Digest ◽  
2020 ◽  
Vol 69 (3) ◽  
Keyword(s):  
Wear Resistance ◽  
Physical Properties ◽  
Abrasive Wear ◽  
Tool Steel ◽  
Cold Work ◽  
Abrasive Wear Resistance ◽  
High Carbon ◽  
High Chromium ◽  
Cold Work Tool Steel

Abstract Böhler K100 is a high-carbon, high-chromium (12%), alloy cold-work tool steel that is suitable for medium run tooling in applications where a very good abrasive wear resistance is needed but where demands on chipping resistance are small. This datasheet provides information on composition, physical properties, hardness, and elasticity. It also includes information on forming and machining. Filing Code: TS-788. Producer or source: voestalpine Böhler Edelstahl GmbH & Co.

SANDVIK APM 2730

Alloy Digest ◽  
2019 ◽  
Vol 68 (4) ◽  
Keyword(s):  
Wear Resistance ◽  
Compressive Strength ◽  
Physical Properties ◽  
Abrasive Wear ◽  
Tool Steel ◽  
High Speed ◽  
Heat Treating ◽  
Abrasive Wear Resistance ◽  
Steel Company ◽  
High Compressive Strength

Abstract Sandvik APM 2730 is a powder metallurgical alloyed hot-isostatic-pressed high-speed tool steel with abrasive wear resistance and high-compressive strength. This datasheet provides information on composition, physical properties, and elasticity. It also includes information on heat treating and machining. Filing Code: TS-763. Producer or source: Sandvik Steel Company.

BÖHLER K107

Alloy Digest ◽  
2020 ◽  
Vol 69 (9) ◽  
Keyword(s):  
Wear Resistance ◽  
Physical Properties ◽  
Abrasive Wear ◽  
Cold Work ◽  
Heat Treating ◽  
Abrasive Wear Resistance ◽  
Tungsten Alloy ◽  
High Carbon ◽  
Cold Work Tool Steel ◽  
Very High

Abstract Böhler K107 is a high-carbon (2.1%), 12% chromium. 0.7 % tungsten, alloy cold-work tool steel that is used in applications where a very high abrasive wear resistance is needed, but where demands on chipping resistance are small. This datasheet provides information on composition, physical properties, hardness, and elasticity. It also includes information on forming and heat treating. Filing Code: TS-799. Producer or source: voestalpine Böhler Edelstahl GmbH&Co KG.

On effect of surface hardening on impact and abrasive wear resistance of Hadfi eld steel

2020 ◽  
pp. 252-255
Author(s):  
V.I. Bolobov ◽  
V.S. Bochkov ◽  
E.V. Akhmerov ◽  
V.A. Plashchinsky ◽  
E.A. Krivokrisenko E.A.
Keyword(s):  
Plastic Deformation ◽  
Wear Resistance ◽  
Abrasive Wear ◽  
Work Hardening ◽  
Surface Hardening ◽  
Cold Work ◽  
Abrasive Wear Resistance ◽  
Hadfield Steel ◽  
Mining Equipment ◽  
Effect Of Surface

On the example of Hadfield steel, as the most common material of fast-wearing parts of mining equipment, the effect of surface hardening by plastic deformation on their impact and abrasive wear resistance is considered. Wear test is conducted on magnetic ironstone as typical representative of abrasive and hard rock. As result of wear of initial samples with hardness of ∼200 HB and samples pre-hardened with different intensities to the hardness of 300, 337 and 368 HB, it is found that during the initial testing period, the initial samples pass the “self-cold-work hardening” stage with increase in hardness to ∼250 HB, which remains virtually unchanged during further tests; the hardness of the pre-hardened samples does not change significantly throughout the tests. It is established that the rate of impact-abrasive wear of pre-hardened samples is significantly (up to 1.4 times) lower than the original ones that are not subjected to plastic deformation, and decreases with increasing degree of cold-work hardening. Preliminary surface hardening by plastic deformation can serve as effective way to increase the service life of fast-wearing working parts of mining equipment.

INCREASING THE WEAR RESISTANCE OF THE WORKING BODIES OF AGRICULTURAL MACHINES BY THE HDTV METHOD WITH ADDING POWDER OF THE EED METHOD

2020 ◽  
Vol 4 (141) ◽  
pp. 123-131
Author(s):  
IL’YA ROMANOV ◽  
Keyword(s):  
Wear Resistance ◽  
Abrasive Wear ◽  
High Frequency ◽  
Machine Building ◽  
Abrasive Wear Resistance ◽  
Research Purpose ◽  
Powder Materials ◽  
Agricultural Machinery ◽  
Resource Saving ◽  
Working Bodies

The development of energy and resource-saving methods and technologies for strengthening and restoring the working bodies of agricultural machinery will increase their abrasive wear resistance and durability by using materials from machine-building waste and reduce the cost by 10-30 percent without reducing operational characteristics. (Research purpose) The research purpose is in increasing the abrasive wear resistance and durability of cultivator legs by surfacing powder materials obtained by electroerosive dispersion from solid alloy waste by high-frequency currents. (Materials and methods) Authors obtained a powder for research on their own experimental installations of the CCP "Nano-Center" of electroerosive dispersion from waste of sintered hard alloys of the T15K6 brand. The microhardness of powders and coatings on microshifts was measured using the PMT-3 device, and the hardness of coatings with the KMT-1 microhardometer was measured using the Rockwell method according to GOST 9013-59. The microwave-40AV installation was used to assess the wear resistance of materials of working bodies of tillage machines. (Results and discussion) In the course of laboratory wear tests the relative wear resistance of samples hardened by high-frequency surfacing currents significantly exceeds the wear resistance of non-hardened samples made OF 65g steel, accepted as the reference standard. (Conclusions) Based on the results of experimental studies, the article proposes a new resource-saving technological process for strengthening the working bodies of agricultural machinery through the use of materials from machine-building waste, which allows increasing the abrasive wear resistance of working bodies by 1.5-2 times due to the use of tungsten-containing materials.

Effects of nano-Al2O3 and nano-ZrO2 on the microstructure, behavior and abrasive wear resistance of WC-8Co cemented carbide

Rare Metals ◽  
2011 ◽  
Vol 30 (5) ◽  
pp. 533-538 ◽  
Author(s):  
Tian’en Yang ◽  
Ji Xiong ◽  
Lan Sun ◽  
Zhixing Guo ◽  
Kangcai Qin
Keyword(s):  
Wear Resistance ◽  
Abrasive Wear ◽  
Abrasive Wear Resistance ◽  
Cemented Carbide

Properties of the Electro-Spark Deposited Coatings - Technology and Applications

2015 ◽  
Vol 818 ◽  
pp. 61-64 ◽  
Author(s):  
Norbert Radek ◽  
Jozef Bronček ◽  
Peter Fabian ◽  
Jacek Pietraszek ◽  
Krzysztof Antoszewski
Keyword(s):  
Wear Resistance ◽  
Powder Metallurgy ◽  
Carbon Steel ◽  
Abrasive Wear ◽  
Hot Pressing ◽  
Abrasive Wear Resistance ◽  
Roughness Analysis ◽  
Ceramic Electrodes ◽  
Machine Parts ◽  
Wear Coatings

The paper is concerned with the performance properties of electro-spark deposited coatings, which were determined basing on microstructural and roughness analysis and application tests. The studies were conducted using of the tungsten carbide-ceramic electrodes produced by the powder metallurgy hot pressing route. The anti-wear coatings were electro-spark deposited over C45 carbon steel by means of an EIL-8A. These coatings are likely to be applied to increase the abrasive wear resistance of tools and machine parts.

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