scholarly journals High-Fidelity Multidisciplinary Design Optimization Methodology with Application to Rotor Blades

2019 ◽  
Vol 64 (3) ◽  
pp. 1-11 ◽  
Author(s):  
Li Wang ◽  
Boris Diskin ◽  
Robert T. Biedron ◽  
Eric J. Nielsen ◽  
Valentin Sonneville ◽  
...  

A multidisciplinary design optimization procedure has been developed and applied to rotorcraft simulations involving tightly coupled, high-fidelity computational fluid dynamics and comprehensive analysis. A discretely consistent, adjoint-based sensitivity analysis available in the fluid dynamics solver provides sensitivities arising from unsteady turbulent flows on unstructured, dynamic, overset meshes, whereas a complex-variable approach is used to compute structural sensitivities with respect to aerodynamic loads. The multidisciplinary sensitivity analysis is conducted through integrating the sensitivity components from each discipline of the coupled system. Accuracy of the coupled system for high-fidelity rotorcraft analysis is verified; simulation results exhibit good agreement with established solutions. A constrained gradient-based design optimization for a HART-II rotorcraft configuration is demonstrated. The computational cost for individual components of the multidisciplinary sensitivity analysis is assessed and improved.

Author(s):  
Li Wang ◽  
Boris Diskin ◽  
Leonard V. Lopes ◽  
Eric J. Nielsen ◽  
Elizabeth Lee-Rausch ◽  
...  

A high-fidelity multidisciplinary analysis and gradient-based optimization tool for rotorcraft aero-acoustics is presented. Tightly coupled discipline models include physics-based computational fluid dynamics, rotorcraft comprehensive analysis, and noise prediction and propagation. A discretely consistent adjoint methodology accounts for sensitivities of unsteady flows and unstructured, dynamically deforming, overset grids. The sensitivities of structural responses to blade aerodynamic loads are computed using a complex-variable approach. Sensitivities of acoustic metrics are computed by chain-rule differentiation. Interfaces are developed for interactions between the discipline models for rotorcraft aeroacoustic analysis and the integrated sensitivity analysis. The multidisciplinary sensitivity analysis is verified through a complex-variable approach. To verify functionality of the multidisciplinary analysis and optimization tool, an optimization problem for a 40% Mach-scaled HART-II rotor-and-fuselage configuration is crafted with the objective of reducing thickness noise subject to aerodynamic and geometric constraints. The optimized configuration achieves a noticeable noise reduction, satisfies all required constraints, and produces thinner blades as expected. Computational cost of the optimization cycle is assessed in a high-performance computing environment and found to be acceptable for design of rotorcraft in general level-flight conditions.


Author(s):  
Mehdi Tarkian ◽  
Johan Persson ◽  
Johan O¨lvander ◽  
Xiaolong Feng

This paper presents a multidisciplinary design optimization framework for modular industrial robots. An automated design framework, containing physics based high fidelity models for dynamic simulation and structural strength analyses are utilized and seamlessly integrated with a geometry model. The proposed framework utilizes well-established methods such as metamodeling and multi-level optimization in order to speed up the design optimization process. The contribution of the paper is to show that by applying a merger of well-established methods, the computational cost can be cut significantly, enabling search for truly novel concepts.


2012 ◽  
Vol 544 ◽  
pp. 49-54 ◽  
Author(s):  
Jun Zheng ◽  
Hao Bo Qiu ◽  
Xiao Lin Zhang

ATC provides a systematic approach in solving decomposed large scale systems that has solvable subsystems. However, complex engineering system usually has a high computational cost , which result in limiting real-life applications of ATC based on high-fidelity simulation models. To address these problems, this paper aims to develop an efficient approximation model building techniques under the analytical target cascading (ATC) framework, to reduce computational cost associated with multidisciplinary design optimization problems based on high-fidelity simulations. An approximation model building techniques is proposed: approximations in the subsystem level are based on variable-fidelity modeling (interaction of low- and high-fidelity models). The variable-fidelity modeling consists of computationally efficient simplified models (low-fidelity) and expensive detailed (high-fidelity) models. The effectiveness of the method for modeling under the ATC framework using variable-fidelity models is studied. Overall results show the methods introduced in this paper provide an effective way of improving computational efficiency of the ATC method based on variable-fidelity simulation models.


2010 ◽  
Vol 118-120 ◽  
pp. 399-403 ◽  
Author(s):  
M. Xiao ◽  
Liang Gao ◽  
Hao Bo Qiu ◽  
Xin Yu Shao ◽  
Xue Zheng Chu

This paper concentrates on the computational challenge in multidisciplinary design optimization (MDO) and a comprehensive strategy combining enhanced collaborative optimization (ECO) and kriging approximation models is introduced. In this strategy, the computational and organizational advantages of original collaborative optimization (CO) are inherited by ECO, which can satisfy the strengthened consistency requirements. Kriging approximation models are constructed to replace high-fidelity simulation models in individual disciplines and reduce the expensive computational cost in practical MDO problems. The proposed methodology is demonstrated by solving the classical speed reducer design problem. The better results indicate that ECO using kriging approximation models can achieve a considerable reduction of computational expense while guaranteeing the accuracy of optimal solutions with efficient convergence.


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