Prediction Method on Effect of Thermal Performance of Heat Exchanger due to Non-uniform Air Flow Distribution

1985 ◽  
Author(s):  
F. Kondo ◽  
Y. Aoki
Author(s):  
Jiahui Zhang ◽  
Jason Waggel ◽  
Dave Weber ◽  
Tony Pollice

In liquid-cooled large drives, controlling air temperature and maintaining air circulation is very important to the lifetime and functions of electrical and electronic components in power cell cabinet. In application, air/water heat exchangers and associated fans are employed to cool the air and force it through the cells. A computational fluid dynamics (CFD) analysis is performed to predict the air circulation in cell cabinet. The results are applied in air baffle arrangement to obtain an ideal air flow distribution. A fundamental analysis is conducted for heat exchanger and its thermal performance defined. It is found that the air supply temperature from heat exchanger is almost independent of air flow rate and altitude within application range. A thermal model is developed to simulate air temperatures into and out of cell cabinet heat exchanger for evaluating its cooling capacity. Flow and heat-run tests are performed for a cell cabinet. The testing results prove that the simulation models are accurate, and the developed air-cooling system can satisfy cooling requirement. A parametric study is complemented with the simulation models to guide cooling management regarding variations in operational and environmental conditions.


2013 ◽  
Vol 135 (12) ◽  
Author(s):  
Wai Meng Chin

The magnitude of thermal performance degradation factor Dc for a heat exchanger as a result of combining the flow and temperature maldistribution is shown to depend on the magnitude of the shape index, S, and the statistical moments of probability density function for the flow maldistribution. In this paper, the theoretical basis describing the translational behavior of Dc with respect to S, and the influence of the statistical moments on the deterioration factor ratio Y, are given. The analysis is performed on a discretized model of an arbitrary heat exchanger. The flow distribution profile is also discretized to reveal the influence of statistical moments on Dc. The numerical calculations reveal that the combined thermal degradation factor, Dc, is a simple summation of the thermal degradation factor due to flow maldistribution alone, D, and a translational factor, XT. The value of S depends on the distribution profiles of flow and temperature. Large values of S, i.e., greater than the number N of discretized elements of the heat exchanger, and low standard deviation and high skew of the flow distribution are desirable for good thermal performance, as these reduce the magnitude of Dc and increase Y. At large values of S, maldistribution can lead, not to degradation but to augmentation of thermal performance in the heat exchanger. A critical normalized standard deviation, σ′cr, is used to characterize the transition to heat transfer augmentation for a given magnitude of S > N and skew. For any imposed flow and temperature maldistribution profiles defined by their statistical moments, these results allow development of correlation equations with the shape index and statistical moments, and enable prediction of the deterioration factor ratio Y to aid in the design of heat exchangers.


2020 ◽  
Vol 27 (5) ◽  
pp. 439-461
Author(s):  
Yue Seong Ong ◽  
Ku Zilati Ku Shaari ◽  
Afiq Mohd Laziz ◽  
Inn Leon Lu ◽  
Mohamad Fakhrul Ridhwan Samsudin ◽  
...  

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