Use of Computerized Mold Filling Analysis in Predicting the Quality of Molded Plastic Instrument Panel Attachment Bosses

1990 ◽  
Author(s):  
Gary P. McKittrick
2014 ◽  
Vol 941-944 ◽  
pp. 1678-1681
Author(s):  
Hong Bing Wang ◽  
Zhi Rong Li ◽  
Chun Hua Sun ◽  
Yi Ping Zhang

Filling unbalance is a critical defect for injection mould. When the upper and lower covers of soap plastic box are produced by injection mold at the same time, filling unbalance in injection would appear because of the different dimensions of the two parts. For advancing the quality of the soap plastic box, the runner system is optimized with the filling analysis module and flow runner balance module of moldflow simulation software. The three-dimensional geometrical models of the two covers are constructed using Pro/e software. In moldflow the runner balance optimization of the soap box compounding cavity is analysis. The results indicate the optimized cross section of the runners can reduce the flow unbalance ratio from 3.38% to 0.73%, and the filling time and pressure can satisfy the demands. According to the analysis results moldflow is appropriate for runner balance design of the plastic products.


2012 ◽  
Vol 538-541 ◽  
pp. 506-509
Author(s):  
Yan Juan Jin ◽  
Xiao Chao Cui ◽  
Zhu Zhang

Mold filling and solidification of molten steel for 750mm×450mm×300mm continuous casting mold of single SEN and double SEN are simulated by using CFD commercial code Flow-3d. The distributing diagrams of velocity field and temperature field and the location and shape diagrams of free-surface during mold filling process are obtained. Influences of single SEN model and double SEN model on velocity field and solidification are analyzed. It is found that double SEN model can lighten circumfluence intensity at the upper of mold, quicken solidification speed of steel liquid in the mold, which is favorable to improving the quality of billet and enhancing pull speed.


2013 ◽  
Vol 313-314 ◽  
pp. 179-183
Author(s):  
Qing Ming Chang ◽  
Yin Kai Yang ◽  
Jing Yuan ◽  
Xia Chen

Melt flow and casting solidification are essential parts of the permanent mold casting process and affect significantly the quality of castings.For this reason, accurate prediction of mold filling pattern and temperature field in permanent mold castings plays on an important role in producing sound castings. In this paper, the model filling and solidification of a box casting produced from an aluminum alloy is studied. Different casting processes are employed, simulated and optimized to obtain sound castings. Simulation results reveal that with appropriate gating system, pouring rate, cooling line, a smooth mold filling, reduced shrinkages and other defects are available and desired sound castings can be produced.


2015 ◽  
Vol 786 ◽  
pp. 318-322 ◽  
Author(s):  
M.F. Hamid ◽  
M.K. Abdullah ◽  
H. Yusoff ◽  
Sheikh Mohd Firdaus ◽  
Mohd Zulkifly Abdullah ◽  
...  

3-D packaging is a technology that offers high density packaging and high performance. It enables chips to be stack in a single package and widely adopted in multi-media products. Thermosetting material is used for their encapsulation, is flowed through their thin space and wide filling area during package encapsulation process has become vital concern i.e. void formation. In this paper, such issue has been numerical studied due to the effect of transfer speed of the plunger head during encapsulation process. There are five transfer speeds of 1.6, 2.0, 3.4, 6.8, 9.04 mm/s have been chosen in order to investigate the quality of air entrapped (hereafter namely as void), where it degraded the package’s reliability. It is found that the longest transfer speed delivered to the best encapsulation process, which had lowest volume of air trap or void formation in the package.Keywords: Encapsulation, Transfer speed, Vent arrangement, Void Formation


Entropy ◽  
2021 ◽  
Vol 23 (3) ◽  
pp. 272 ◽  
Author(s):  
Lu Wang ◽  
Peng Wang ◽  
Linhai Wu ◽  
Lijia Xu ◽  
Peng Huang ◽  
...  

With the promotion of intelligent substations, more and more robots have been used in industrial sites. However, most of the meter reading methods are interfered with by the complex background environment, which makes it difficult to extract the meter area and pointer centerline, which is difficult to meet the actual needs of the substation. To solve the current problems of pointer meter reading for industrial use, this paper studies the automatic reading method of pointer instruments by putting forward the Faster Region-based Convolutional Network (Faster-RCNN) based object detection integrating with traditional computer vision. Firstly, the Faster-RCNN is used to detect the target instrument panel region. At the same time, the Poisson fusion method is proposed to expand the data set. The K-fold verification algorithm is used to optimize the quality of the data set, which solves the lack of quantity and low quality of the data set, and the accuracy of target detection is improved. Then, through some image processing methods, the image is preprocessed. Finally, the position of the centerline of the pointer is detected by the Hough transform, and the reading can be obtained. The evaluation of the algorithm performance shows that the method proposed in this paper is suitable for automatic reading of pointer meters in the substation environment, and provides a feasible idea for the target detection and reading of pointer meters.


2014 ◽  
Vol 15 (6) ◽  
pp. 1197-1201 ◽  
Author(s):  
Juan A. Gomez ◽  
Glenn T. Conner ◽  
Du Hwan Chun ◽  
Yoo-Jae Kim ◽  
In-Hyouk Song ◽  
...  

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