WEAR-RESISTANT COATINGS FOR CUTTING TOOLS AFTER IONIC MIXING

Author(s):  
M.Sh. Migranov ◽  
A.M. Migranov
2011 ◽  
Vol 496 ◽  
pp. 80-85 ◽  
Author(s):  
V.P. Tabakov

The study has shown a correlation between the machining conditions and peculiarities of damage occurring to wear-resistant coatings in the process of cutting. The study has made it possible to formulate requirements for wear-resistant coatings and the principle of forming multilayer coatings depending on machining conditions. The article presents study results illustrating the efficiency of cutting tools with multilayer coatings.


2010 ◽  
Vol 30 (9) ◽  
pp. 910-920 ◽  
Author(s):  
F. V. Kiryukhantsev-Korneev ◽  
N. A. Shirmanov ◽  
A. N. Sheveiko ◽  
E. A. Levashov ◽  
M. I. Petrzhik ◽  
...  

Author(s):  
V. S. Panov

The paper describes the technology of producing a wear resistant silicon nitride coating on cemented carbide cutting tools and factors affecting its structure and thickness. A review of domestic and foreign authors’ works is given on the properties and applications of cemented carbides in cutting, drilling, die stamping tools, wear resistant materials, for chipless processing of wood, plastics. It is noted that one of the promising ways of cutting tool development is using indexable throwaway inserts (ITI) with wear resistant coatings. The choice of silicon nitride as a material for cemented carbide tool coating is justified. The data on silicon nitride deposition methods, investigation of cutting tool structures and properties are provided. Laboratory and factory tests of Si3N4-coated cemented carbide tools demonstrated coating applicability in improving the wear resistance and lifetime of cutting inserts.


2021 ◽  
pp. 15-19
Author(s):  
M. Sh. Migranov ◽  
A.M. Migranov

The results of theoretical and experimental studies of tribological characteristics of composite multilayer coatings for cutting tools for blade processing by milling are presented. Installed reducing the coefficient of friction, longer tool life and reduced thermal loading of the cutting zone in milling operations with the use of wear-resistant coatings.


2021 ◽  
Vol 23 (4) ◽  
pp. 155-166
Author(s):  
Yuri Krutskii ◽  
◽  
Evgeny Maksimovskii ◽  
Roman Petrov ◽  
Olga Netskina ◽  
...  

Introduction. Titanium carbide and diboride are characterized by high values of hardness, chemical inertness and for this reason are widely used in modern technology. This paper provides information on the synthesis of titanium carbide and diboride by carbothermal and carbide-boron methods, respectively, on the use of titanium carbide as an abrasive and in the manufacture of tungsten-free hard alloys, carbide steels, wear-resistant coatings, as well as titanium diboride in the production of cutting tools and ceramics based on boron carbide The aim of this work is to study the processes of synthesis of highly dispersed powders of titanium carbide and diboride, which are promising for the manufacture of cutting tools, wear-resistant coatings, abrasives and ceramics. Research methods. Titanium oxide TiO2, nanofibrous carbon (NFC), and highly dispersed boron carbide were used as reagents for the synthesis of titanium carbide and diboride. Experiments to obtain titanium carbide were carried out in a resistance furnace, and titanium diboride in an induction furnace. X-ray studies of the phase composition of titanium carbide and diboride samples were carried out on an ARL X-TRA diffractometer (Thermo Electron SA). The determination of the content of titanium and impurities in the samples of titanium carbide and diboride was carried out by the X-ray spectral fluorescence method on an ARL-Advant'x analyzer. The total carbon content in the titanium carbide samples was determined on an S-144 device from LECO. The content of boron and other elements for titanium diboride samples was determined by inductively coupled plasma atomic emission spectrometry (ICP AES) on an IRIS Advantage spectrometer (Thermo Jarrell Ash Corporation). The surface morphology and particle sizes of the samples were studied using a Carl Zeiss Sigma scanning electron microscope (Carl Zeiss). The determination of the particle/aggregate size distribution was performed on a MicroSizer 201 laser analyzer (BA Instruments). Results. The paper proposes technological processes for obtaining highly dispersed powders of titanium carbide and diboride. The optimum synthesis temperature for titanium carbide is 2,000…2,100 oC, and for titanium diboride 1,600…1,700 oC. The content of the basic substance is at the level of 97.5…98.0 wt. %. Discussion. A possible mechanism for the formation of titanium carbide and diboride is proposed, which consists in the transfer of vapors of titanium oxides to the surface of solid carbon (synthesis of titanium carbide) and vapors of boron and titanium oxides to the surface of solid carbon (synthesis of titanium diboride). Due to the high purity and dispersion values, the resulting titanium carbide powder can be used as an abrasive material and for the manufacture of tungsten-free hard alloys, carbide steels, wear-resistant coatings, and titanium diboride powder can be used for the preparation of cutting tools and ceramics based on boron carbide.


Author(s):  
B. K. Rakhadilov ◽  
◽  
A. B. Kenesbekov ◽  
P. Kowalevski ◽  
Y. A. Ocheredko ◽  
...  

2020 ◽  
Author(s):  
Sergey Grigoriev ◽  
Alexey Vereschaka ◽  
Marina Volosova ◽  
Caterina Sotova ◽  
Nikolay Sitnikov ◽  
...  

The chapter deals with the specific features concerning the application of wear-resistant coatings to improve the performance properties of ceramic cutting tools. The paper discusses the theoretical background associated with the specific operation conditions and wear of ceramic cutting tools and influencing the choice of the compositions and structures of wear-resistant coatings. The studies were focused on the application of the Ti-(Ti,Al)N-(Zr,Nb,Ti,Al)N multilayer composite coating with a nanostructured wear-resistant layer, as well as the (Cr,Al,Si)N–(DLC–Si)–DLC–(DLC–Si) and (Cr,Al,Si)N–DLC composite coatings in order to improve the cutting properties of ceramic tools. The chapter presents the results of the comparative cutting tests for the tools with the coatings under study, uncoated tools, and tools with the Ti-(Ti,Al)N commercial coating. The wear mechanisms typical for ceramic cutting tools with coatings of various compositions have been investigated.


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