scholarly journals A Study on Roll Forming Technology for Inner Structure Plate with Micro Dimple

2006 ◽  
Vol 15 (4) ◽  
pp. 326-332
1997 ◽  
Author(s):  
Norio Nishikawa ◽  
Tadahiko Kohama ◽  
Ryuichi Uchino ◽  
Katsuyoshi Horino

2012 ◽  
Vol 457-458 ◽  
pp. 304-307
Author(s):  
Wen Ting Sun ◽  
Qiang Li ◽  
Bo Qian

How to manufacture high accuracy, complex section, high strength steel products is the current challenge of flexible roll forming technology. This article introduced opening NC system application in flexible roll forming, both in software and in hardware. As the core module of the software system, the interpolation module was discussed. The article mainly focused on how to establish track simulation module. According to the algorithm, we calculated the roller displacement and rotation angle using VC++. At last the simulation processes and results were presented, which prove the trace interpolation algorithm is correct and feasible.


2018 ◽  
Vol 764 ◽  
pp. 201-209
Author(s):  
Miao Hu ◽  
Yan Bo Li ◽  
Xin Li ◽  
Xiao Lin Cao ◽  
Min Hou

Roll – forming is through the allocation of roll the sheets for multiple successive of transverse bending deformation process of the section, to form a specific shape with high energy efficiency, uniform cross section, stable product quality, etc. Since the 19th century began to study the roll-forming process, successively completed the exploration of this kind of technology and promotion from 1938 to 1938.It has entered the rapid development of roll-forming technology at present. Began to roll-forming technology research relatively late in our country, but the trend of development of fast, such as the construction industry, automotive industry, white home appliance industry has been widely used, to specific parts such as highway anti-collision WeiDang, auto parts anticollision beam beams, before and after the threshold of the anticollision beam and a side door production, etc. Roll-forming technology belongs to the nonlinear problem of large plastic deformation, the forming theory of the present domestic scholars have researched, forming a simplified analytical method, energy analysis method, cable original research method and finite element method theory. With the development of computer aided design technology, through the computer simulation of sheet deformation and regional stress analysis, and makes the product design cycle is shortened, the product design quality was improved. At home and abroad, roll-forming equipment have developed highly efficient, the formation of the uncoiled stamping - roll-forming - welding - material such as plastic - cut – code craft route, eventually forming the results approach to the product shape, implementation process highly integrated production mode, cold-formed molding equipment of high automation intelligent design, help to realize planning of ‘Made in China 2025 strategy’ in the industry of roll-forming.


2010 ◽  
Vol 37-38 ◽  
pp. 417-423
Author(s):  
Chun Chiu Fok ◽  
Zhong Ning Guo ◽  
Zhao Qin Yu ◽  
Jian Wen He

The aim of this study is to get a better understanding of Micro Flat-Wire Roll Forming Technology. There are three methods for Mirco flat-wire forming, i.e., drawing, extrusion, and rolling. Without replacing the equipment, rolling method only demands to adjust the relative roll gap between the pressure and the wire deformation that it can produce different specifications of mirco flat-wire. The rolling equipment was introduced and can be divided into three parts, the mechanism section, the control part and the wire-locating device. Furthermore, the rolling process parameters were summarized as well. The effect of rolling amount and rolling speed on the wire surface quality was also discussed.


2021 ◽  
Author(s):  
Chuntian Xu ◽  
Yifan Wei ◽  
Tuo Pan ◽  
Jianchao Chen

Abstract The peak strain (PS) of sheet metal highly affects the process design and the quality of roll formed product. Different from the traditional roll forming technology (RFT) that all the cross section contours of the product are rolled simultaneously, a symmetric RFT is developed with respect to the corrugated channels under the study to avoid defects like tearing, twist and redundant deformations. The behaviors of their peak strains are subsequently simulated with Finite Element (FE), and the effects of three factors of the rolling speed, friction coefficient and the bending angle of roll are analyzed, respectively. Finally, both the rationality of RFT and the accuracy of final rolled product are verified by experiments. Results show that for two roll forming channels at the same time, even under the equal bending angles and the pressures of rolls, their maximum peak strains are also distinguished for their different channel widths. The maximum PS of the narrow channel is significantly larger than that of the wide, and the closer to the middle channel, the greater the PS of the narrow channel, which is on the right of bending angle of the trough. Moreover, the maximum PS is dominant by the friction coefficient and bending angle of the first forming pass. This can provide a reference in the design of RFT and improving the quality of the final rolled corrugated channels.


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