Enhanced Removal of Pb from Electrolytic Manganese Anode Slime by Vacuum Carbothermal Reduction

Electrolytic manganese anode slime (EMAS) is produced during the production of electrolytic manganese metal. In this study, a method based on vacuum carbothermal reduction was used for Pb removal in EMAS. A Pb-removal efficiency of 99.85% and MnO purity in EMAS of 97.34 wt.% was obtained for a reduction temperature of 950°C and a carbon mass ratio of 10% for a holding time of 100 min. The dense structure of the EMAS was destroyed, a large number of multidimensional pores and cracks were formed, and the Pd-containing compound was reduced to elemental Pb by the vacuum carbothermal reduction. A recovery efficiency for chemical MnO2 of 36.6% was obtained via preparation from Pd-removed EMAS through the “roasting-pickling disproportionation” process, with an acid washing time of 100 min, acid washing temperature of 70°C, H2SO4 concentration of 0.8 mol/L, liquid-solid mass ratio of 7 mL/g, calcination temperature of 60°C and calcination time of 2.5 h. Moreover, the crystal form of the prepared chemical MnO2 was found to be basically the same as that of electrolytic MnO2, and its specific surface area, micropore volume and discharge capacity were all higher than that of electrolytic MnO2. This study provides a new method for Pd removal and recycling for EMAS.

Copper Cathode Contamination by Nickel in Copper Electrorefining

Nickel behavior has a significant role in the electrorefining of copper, and although it has been extensively studied from the anode and electrolyte point of view over the past decades, studies on nickel contamination at the cathode are limited. In the current paper, three possible contamination mechanisms—particle entrapment, electrolyte inclusions and co-electrodeposition—were investigated. Copper electrorefining (Cu-ER) was conducted at the laboratory scale, and the cathodes were analyzed by scanning electron microscopy with energy-dispersive X-ray spectroscopy (SEM-EDS) and flame atomic absorption spectroscopy (AAS). Particle entrapment was studied by adding NiO and Fe2O3 to the system to simulate nickel anode slime, and the experiments were replicated with industrial anode slime material. The possibility of electrolyte entrapment due to nodulation was explored through the addition of graphite to produce nodules on the cathode. Co-electrodeposition was analyzed by experiments that utilized a Hull cell. The results indicate that particle entrapment can occur at the cathode and is a major source of the nickel contamination in Cu-ER, whereas nickel compounds were not shown to promote nodulation. Inclusions of bulk electrolytes within the surface matrix were observed, proving that electrolyte entrapment is possible. As co-electrodeposition of Ni in Cu-ER is thermodynamically unlikely, these experimental results also verify that it does not occur to any significant extent.

Vacuum Gasification-Directional Condensation for Separation of Tellurium from Lead Anode Slime

Tellurium is the indispensable base material of semiconductors in solar panels. Traditional tellurium recycling, a highly complicated separation process, has exhausted reagents and energy sources whilst producing waste residue and water containing multitudinous heavy metal that is hugely harmful to the ecological environment. A clean and eco-friendly vacuum distillation-directional condensation treatment was investigated for its potential to recycle tellurium from tellurium-rich lead anode slime (TLAS). The optimal distillation temperature and response time conditions of 1173 K and 50 min were obtained based on a large number of experiments. Gasification results indicated that under the optimal conditions of distillation temperature 1173 K, constant temperature time 50 min, and system pressure 5–15 Pa, 92% of tellurium was volatilized and enriched into the condenser from TLAS. Condensate results revealed that 88% of elemental tellurium was directly recovered in the volatile matter. The appropriate gasification-condensation processes realized a clean utilization to extract tellurium and separate multi valuable metals effectively.