Effect of Si Content on the Properties of A356 Aluminum Alloy

The effects of different Si contents on the microstructure and mechanical properties of A356 aluminum alloy were studied by metallographic microscope analysis and tensile property test. The results show that when the silicon content is between 7% and 11 %, with the increase of silicon content, the eutectic silicon in the matrix increases, and the tensile strength and elongation decrease. When the silicon content increased to 13%, the primary silicon structure appeared in A356 aluminum alloy, and its mechanical properties increased.

Solidification and Microstructure Simulation of A356 Aluminum Alloy Casting

To obtain an A356 aluminum alloy casting with a uniform structure and no internal shrinkage defects, ProCAST software is used to set different filling and solidification process parameters for an A356 aluminum alloy casting with large wall thickness differences, And multiple simulations are conducted to obtain optimized casting process; then, based on the process, the microstructure of the thickest and thinnest part of the casting are simulated. The size, morphology, and distribution of the simulated microstructure of the thinnest part and the thickest part of the casting are very similar. The simulated microstructure is similar to that of the actual casting. This shows that castings with uniform structure and no internal shrinkage defects can be obtained through the optimized casting process .

Numerical Simulation of Casting Deformation and Stress of A356 Aluminum Alloy Thin-Walled Frame Casting

One of the main reasons for the scrap of cast thin-wall frame aluminum alloy castings is deformation and cracking. It is an effective method for solving the problem by predicting the distribution of casting stress, clarifying the size of the deformation and the location of the crack, and taking necessary measures in the process. This paper uses the ProCAST software to simulate the thermal stress coupling of A356 thin-walled frame castings, analyzes the influence of pouring temperature, pouring speed and mold temperature on the stress field distribution of castings, predicts the hot cracking trend and deformation, and optimizes Casting process..