Apatite-staffelite ore flotation efficiency improvement using two-stage slurry thickening

The studies were performed suggesting that the cause of P2O5 losses during apatite-staffelite ores (ASO) treatment are due to non-selective flocculation of fine classes during flotation. When using strong flocculants, special preparation of condensed slurries is necessary, ensuring their deflocculation before the flotation process. A scheme and mode of preparation of fine classes for the flotation process have been developed, including thickening of the classification overflows using strong anionic flocculants and deflocculation of the thickened product before the flotation process with reagents-dispersants used in the basic flotation mode. A mode of preparation of slimes of ASO ores for flotation is proposed, including thickening of the discharge of the classification operation using the anionic flocculant “Praestol-2540”, conditioning of the condensed product with additions of liquid glass and caustic soda in a ratio of 1 : 1, dilution and re-thickening of deflocculated slimes, consolidation and flotation thickened sludge and sand. The big laboratory tests have shown that the application of the developed regime provides a total increase in the extraction of P2O5 from ore from 70,1 to 71,5 % with an increase in the P2O5 content in apatite concentrate from 37,1 to 37,8 %, which makes the developed technology promising for processing refractory ASO at Kovdorsky GOK.

Silylated Thiol-Containing Cellulose Nanofibers as a Bio-Based Flocculation Agent for Ultrafine Mineral Particles of Chalcopyrite and Pyrite

A considerable amount of very fine particles can be found, e.g., stored in tailing ponds, and they can include valuable or hazardous minerals that have the potential to be recovered. Selective flocculation, i.e., the formation of larger aggregates from specific minerals, offers a promising approach to improve the recovery of ultrafine particles. This study focuses on the use of a new bio-based flocculation agent made of silylated cellulose nanofibers containing a thiol-functional moiety (SiCNF). Flocculation was performed in separated systems of ultrafine mineral dispersions of pyrite, chalcopyrite, and quartz in aqueous alkaline medium. The flocculation performance of SiCNF was addressed in terms of the turbidity reduction of mineral dispersions and the floc size, and the results were compared with the performance of a commercial anionic polyacrylamide. SiCNF exhibited a turbidity removal efficiency of approximately 90%–99% at a concentration of 4000–8000 ppm with chalcopyrite and pyrite, whereas the turbidity removal of quartz suspension was significantly lower (a maximum of approximately 30%). The sulfide particles formed flocs with a size of several hundreds of micrometers. The quartz in turn did not form any visible flocs, and the dispersion still had a milky appearance after dosing 12,000 ppm of the flocculant. These results open a promising path for the investigation of SiCNF as a selective flocculation agent for sulfide minerals. Graphical Abstract

Selective Flocculation Study of Hematite in HematiteQuartz-Kaolinite System in Presence of Ca2+, Mg2+ and Fe3+ Ions. Part1: Optimization of Ligand

Separation of ultrafine hematite from quartz and kaolinite gangue minerals using selective flocculation technique is markedly affected by the state of inter mineral interaction which is governed by type and content of polyvalent metal ions. Because of the presence of polyvalent metal ions hetracoagulation of gangue minerals is widely acknowledged, thus selective flocculation of ultrafine hematite from associated gangue minerals is challenging task when their concentration is above 10 ppm. This study has shown that state of strong interaction of gangue minerals with hematite due to presence of 15 ppm Ca2+, 3 ppm Mg2+ and 3 ppm Fe3+ ions can be weakened by addition of optimal dose of Sodium Hexametaphosphate (SHMP) ligand. The optimization of ligand dose is achieved through analysis of Zeta Potential (ZP) as a function of slurry pH. It is noted that 50 ppm of SHMP is sufficient to restore the ZP of hematite, where selective dispersion of the slurry constituents are possible. Our results further showed that conventional strategy of obtaining minimum difference of ±30 mV in the ZP of hematite and gangue minerals quartz and kaolinite would not work especially in the presence of 15 ppm Ca2+, 3 ppm Mg2+ and 3 ppm Fe3+ ions. Attempts to achieve the minimum threshold difference in the ZP of the minerals will cause over dispersion.

Comparison of the influence of polyacrylamide and sodium oleate on selective flocculation of goethite from sludge

The paper represents a part of research conducted with the aim of examining the possibility of applying selective flocculation of goethite from sludge that occurs in the process of iron ore production. The aim of this study was to compare the influence of polyacrylamide and sodium oleate as a flocculant on the settling behavior of goethite under different conditions. The paper presents the results of the research on the influence of the flocculants based on polyacrylamide and sodium oleate, as well as pH values on the settling rate of a natural goethite sample. The results showed that the settling rate of goethite was influenced by pH value and the type of flocculant, while the concentration of flocculant did not significantly affect the settling rate. Measurements of zeta potential showed the effect of flocculants on the surface of the goethite.