Intensification of diamond purification from hydrophilic minerals in foam separation process

The reason for diamond loss in foam separation process consists in the fact that the diamond crystals fed to the foam separation are coated with hydroxides and carbonates. A combined method to restore the diamond hydrophobicity through thermal and electrochemical destruction of the mineral coat was proposed. This method provides for the conditioning stage in the foam separation process to enable decreasing the amount of the minerals coating diamonds surface from 3 to 10 times. Technological research showed that using products of diaphragm less electrolysis of recirculating water, with the thermal treatment of the foam separation feed enables increasing the recovery of diamonds in the foam separation concentrate from 76.5% to 83.7%.

Implication of geological domains data for modeling and estimating resources from Nkout iron deposit (South-Cameroun)

This paper is devoted to determining whether the addition of geological information can improve the resource estimate of mineral resources. The geochemical data used come from 116 drill holes in the Nkout East iron deposit in southern Cameroon. These geochemical data are modeled on Surpac and Isatis softwares to represent the 3D geochemical distribution of iron in the deposit. Statistical analysis and then a variographic study is performed to study the spatial variability of iron. Estimation domains were defined based on the results of geological and geochemical analyses. Four domains were determined. These domains are the saprolitic domain in particular; the poor domain or fresh rocks such as amphibolites, granites, and gneisses; the rich domain or oxidized rocks (BIF) and the metasediment domain. Block modeling of the deposit is performed to estimate the resource. The grade of each block was estimated by using ordinary kriging and composites from each domain. This study also consisted of comparing two types of estimate, notably the domain estimate and the global estimate. The cross-validation made it possible to authenticate the obtained models. From this comparison, the domain estimation brings more precision the global estimate precisely on the error analysis while if we take into account the point clouds of the predicted and estimated values, the estimation by geochemical modeling provides the best results.

Comparison of the influence of polyacrylamide and sodium oleate on selective flocculation of goethite from sludge

The paper represents a part of research conducted with the aim of examining the possibility of applying selective flocculation of goethite from sludge that occurs in the process of iron ore production. The aim of this study was to compare the influence of polyacrylamide and sodium oleate as a flocculant on the settling behavior of goethite under different conditions. The paper presents the results of the research on the influence of the flocculants based on polyacrylamide and sodium oleate, as well as pH values on the settling rate of a natural goethite sample. The results showed that the settling rate of goethite was influenced by pH value and the type of flocculant, while the concentration of flocculant did not significantly affect the settling rate. Measurements of zeta potential showed the effect of flocculants on the surface of the goethite.

Acid mine drainages from copper mines in the southeast Serbia: Local problem with an international impact

Through this study special attention was paid to AMDs, originating from copper mines, containing different heavy metal ions, and a certain amount of sulphuric acid. The research was conducted on the territory encompassing the RTB Bor mines (now Serbia Zijin Bor Copper). The AMDs occurrences, their water composition, metal potential, and impact on the local surface waters were determined. The major amount of mine waters flow into the Krivelj River damaging extremely its water quality. The research also included monitoring the Timok river water quality along its course from the Krivelj River inflow to the confluence with the Danube. Evaluating the metal losses, it was found that every year around 360 tons of copper, >500 tons of iron, and 30 tons of zinc from mine waters are lost, as being transported via the Krivelj River to the Timok and then to the Danube.

Effect of pyrolysis temperature on desulfurization performance of high organic sulfur low rank coal

The sulfur in coal not only influences the coke quality but also pollutes the environment during the combustion. The desulfurization of high organic sulfur coal is a key issue in coal cleaning science. As the pyrolysis has been used in low-rank coal conversion to obtain gas/liquid products and coal char, the desulfurization effects of pyrolysis on the low-rank coal with high organic sulfur requires further studies. This study investigated the desulfurization performance of high organic sulfur low-rank coal by the pyrolysis and the changes in the coal calorific value and sulfur forms during the pyrolysis. The XPS was applied to analyze the changing regulation of sulfur that forms on coal surface. The results indicated certain amount of FeS was newly created during the pyrolysis and high amounts of sulfate sulfur was transferred to pyrite sulfur and formed more FeS2 when compared to the distribution of raw coal. The total sulfur content of coal was reduced from 2.32% for raw coal to 1.68% for 700 °C pyrolysis coal and then the pyrolysis temperature had little effect on the sulfur content. The net calorific value (at constant volume and air-dry basis) was increased from 17.38 kJ for raw coal to 24.35 kJ for 700 °C pyrolysis coal. The pyrolysis temperature of 700 °C may be the best pyrolysis temperature for both low sulfur content and high calorific value.

The method of processing technogenic tailings of chromium

Taking into account the existing demand for chromium concentrates, the extraction of chromium from technogenic formations of sludge storages of the tailings of chromium ore beneficiation is an important practical task. The comprehensive utilization of beneficiation sludge will increase the profitability of production and solve the environmental problems of the region. The importance of solving the problem of involving in processing tailings is connected not only with the environment but also with the need to increase the production of chromium. Modern gravity enrichment technologies make it possible to efficiently produce chromium concentrates from large and medium fractions of chromite-containing ores, while finely divided sludge is practically not extracted due to the difficulty of separating complex minerals into concentrates and waste rock. This paper presents the results of studies on the gravity processing of tailings. The technology includes the enrichment of the fine fraction-0.2+0 mm of tailings of the dressing plant of chromite-containing ores by gravity methods using a KNELSON centrifugal separator. In technology, the efficiency of the operation of gravity enrichment is provided by the preliminary activation of the fine fraction in a solution of sodium bicarbonate (NaHCO3). With gravitational enrichment, the total chromite concentrate was obtained containing 51.3% Cr2O3. The output of concentrate was 41.7%. The extraction of Cr2O3 in the concentrate was 68.1%.

Application of dry high-intensity magnetic separation in upgrading low-grade iron ore of Rouina deposit, Algeria

The recent developments of steel and iron industries generated a huge consumption of iron ores which has attracted much attention for utilizing low-grade iron resources to satisfy this increasing demand. The present study focuses on the characterization and enrichment of the low-grade iron ores from Rouina deposit-Ain Defla-. Currently, the ore is used in the cement industry because it is considered a low-grade iron ore. After the sampling process, a physico-chemical and mineralogical characterization was carried out and the results revealed that the sample consists of hematite, limonite and goethite as major opaque oxide minerals whereas silicates as well as clays form the gangue minerals in the sample. The average grade of FeTotal, SiO2 and Al2O3 contents in the raw material collected from the mine of the case study are 30.85%, 23.12% and 7.77% respectively. Processes involving combination of classification, washing and dry high-intensity magnetic separation were carried out to upgrade the low-grade iron ore sample to make it suitable as a marketable product. The sample was first ground and each closed size sieve fractions were subjected to washing followed by drying than dry high intensity magnetic separation and it was observed that limited upgradation is possible. As a result, it was possible to obtain a magnetic concentrate of 54.09% with a recovery degree of 89.30% and yield of 62.82% using a magnetic field intensity equal to 2.4 Tesla at the size fraction [-0.125 +0.063 mm].

Influence of geology on tunnel boring machine performance: A review

Tunnel boring machines are used for excavating a variety of soils and rocks for circular cross-section tunnels. Several published studies examined the role of rockmass in determining the cutting and advance rate of tunnel boring machines. A comprehensive review of literature was conducted to ascertain the influence of geological conditions on the performance of tunnel boring machines and revealed that different rock characteristics were used to define the tunnel boring machine performance. The progress of the tunnel boring machine was ascribed to the inherent properties of the rockmass, intact rock properties, and surrounding geological conditions. Several authors found that extreme geological conditions strongly influence the advance of the machine. The review revealed that joint spacing, angle between plane of weakness and tunnel axis, rock quality designation, and number of joint sets were the most important variables that influenced the advance rates of the tunnel boring machine. At least 12 intact rock variables were used to define tunnel boring machine performance with one to seven such variables used in combination. The compressive strength, tensile strength, and brittleness index emerged as most crucial intact properties. Rockmass classifications or indices of tunnel boring machine performance were used by different authors to predict their performance and even to define their selection methodology. Use of dynamic properties of rock/rockmass was identified as a grey area for future research by scientists.

Determination of surface moisture and particle size distribution of coal using online image processing

Production of sponge iron requires iron ore, coal, and dolomite. The quality of sponge iron is affected by particle size variation and moisture content of the feed materials. In the present work, image processing was used to detect both particle size and moisture variation of the feed materials on an online basis. Noise and signal irregularities in images were removed by image analysis through MATLAB. Continuous (online, every 30 minutes) images were taken over a coal bed which was moving on a conveyor belt. It was a challenge to determine the particle size distribution and surface moisture of coal online. The distribution of reflectivity of coal in the image varied according to the moisture content and particle size. It affected the intensity information of the image which was then used to predict the surface moisture content of the coal. The method is now being used successfully in a processing plant.

Recovery of ZnO from lead-zinc flotation tailings by hydrometallurgical processes: XRD, SEM, and AFM studies

The hydrometallurgical route of zinc hydroxide and synthesis of nanocrystalline ZnO is a particularly attractive method to recover oxidized lead and zinc from lead-zinc flotation tailings. In Turkey, lead-zinc complex/mixed ores along with high iron content are not suitable for conventional mineral processing methods and need hydrometallurgical treatments. Therefore, the control of iron during zinc processes is really important. In this study, hydrometallurgical process route for zinc recovery from Pb-Zn flotation tailings was investigated by considering the effects of H2SO4 concentration, leaching and roasting temperatures on the zinc dissolution considering the Eh-pH variations. The iron and zinc products were also individually examined by X-ray Diffraction (XRD), Scanning Electron Microscopy (SEM) and Atomic Force Microscopy (AFM) images in order to compare before and after leaching, precipitation and roasting steps. 83.1% Zn and 91.6% Cd leaching efficiencies were obtained from Pb-Zn flotation tailing particles with the size range of 50-110 nm from AFM image cross-sections, while lead and iron were not dissolved. Elemental sulfur started to form and produce a layer around the particles or a partially agglomerated particle in the size of 170 nm during the sulphuric acid leaching. However, majority of the particles was determined to be less than 20 microns, and AFM images showed that the size reduction between the leached and unleached particles was over 50%. Selective precipitations of iron and zinc in the form of hydroxide were performed in high recovery efficiencies of 90.1% and 99%, respectively. After the heat treatment, nanocrystalline zincite clusters of 96.6% purity were produced in the ZnO mineral form and nearly 13 nm in size. Zinc can be successfully recovered and a flotation tailings ore can be a good candidate for the production of high technology needs of nanocrystalline ZnO nanoparticles.