Design and Experimental Investigations of Shape and Attitude Carding System for the Wires of Micro Coreless Motor Winding

The shape and attitude (S&A) of the electrode wire are important characteristics of micro coreless motor winding. The purpose of this paper is to present the design of a robotic micro-manipulation system for micro wire carding with arbitrary S&A, which can be used as the pretreatment system for wire micro-gripper systems. The system is based on the principle of flexible carding, and uses nylon, bristle, nanometer-silk and wool as materials for the brushing micro-manipulator. The trajectory of the brushing micro-manipulator is designed, and the S&A of the electrode wires are straightened through the combined motion mode of horizontal and vertical brushing micro-manipulators. The experimental results show that the material of the brushing micro-manipulator has a great impact on the carding quality. Nanometer-silk material is more suitable for horizontal brushing micro-manipulators, and wool material is more suitable for vertical brushing micro-manipulators. The geometric dimension of the brushing micro-manipulator also affects the carding quality. When the diameter is in the range of 1 mm, the carding effect of the horizontal brushing micro-manipulator with a length of 4.9–8 mm is better. The system can realize the automatic carding of flexible electrode wires with arbitrary S&A, and it will not damage the structure of wires in the process.

Dynamic Modeling and Frequency Characteristic Analysis of a Novel 3-PSS Flexible Parallel Micro-Manipulator

Dynamic modeling and frequency characteristic analysis of a novel 3-PSS (three-prismatic-spherical-spherical) flexible parallel micro-manipulator with three translational DOF in space were investigated in this paper. Firstly, the kinematics analysis was developed based on the pseudo-rigid body model. The Jacobian matrix and the relationship between the micro angular deformation of the flexible spherical hinge and the end pose of mobile platform were respectively obtained by employing vector closed-loop method and coordinate transformation method. Then, taking into account the elastic strain energy of the flexible spherical hinge, dynamic model of this mechanism was established via Lagrange equations, and the expression of natural frequency was further derived. Combined with a set of given parameters, natural frequencies of the system were calculated by using MATLAB software. For the comparison purpose, a simulated modal analysis of the mechanism with the same parameters was also performed by employing finite element ANSYS software. Results from numerical calculation and finite element simulation indicated that maximum error of their natural frequencies was 2.71%, which verified the correctness of the theoretical dynamic model. Finally, variations of natural frequencies with changes of the basic parameters were analyzed. Analysis results show that natural frequencies increase with the increase of the bending stiffness kbm of flexible spherical hinge and the difference in radius Er between static platform and mobile platform, while decrease with the increase of the length l of the link rod and the masses of the main components of mechanism. Besides, it can be further drawn from these obtained results that the natural frequencies increase with the increase of the angle θl between the link rod and the z axis of reference coordinate system. Considering that the increase of the stiffness kbm and the angle θl will reduce the scope of working space, it is recommended in designing the structure to choose a set of larger stiffness kbm and angle θl as much as possible under the premise of satisfying the working space.

Development of a Micro-Manipulator for Bio-Targets Using Micro Flows

In the field of bio-engineering, there is a need for a specialized manipulator that protect targets from hard physical contact. The solution proposed in this paper is a system that controls micro flows to manipulate a micro-sized bio-target. The manipulation principle and system structure are presented. In addition, a simple model that uses physically observable parameters is constructed to capture the flow-target interactions following a chemically assisted flow visualization. The experimental results of a prototype are presented, and the feasibility is discussed. The purpose of this paper is to prove the feasibility of this manipulation method. Further developments are introduced, highlighting the full potential of the prototype.