A Method for Monitoring Vibrational Fatigue of Structure and Components

A vibration fatigue monitoring system has been developed by Framatome to assess, in real time, the evolution of industrial structures, systems and components lifetime expectancy. Its originality comes from the fact that only one or a few acceleration measurements are necessary to re-construct the complete stress history in the whole structure, including on welds or bolted connections that could not have been directly instrumented. From this stress history, a fatigue analysis with a rainflow counting algorithm is conducted and the cumulative usage factor of each weld or bolt is determined. The remaining life duration is then estimated. The method has been numerically and experimentally validated in that sense that the reconstructed stress histories were successfully compared to direct stress calculations and measurements. The system was then installed on five industrial structures submitted to transient dynamic excitations. It is expected that it will soon find further applications notably in monitoring vibrations induced during power plants transients that may induce some temporary resonance of piping equipment. Finally, the vibration monitoring system can also be combined with a thermal fatigue monitoring system, many of which are already deployed, at least on nuclear power plants, and the reconstructed stresses might include both thermal and mechanical effects. Installing such a fatigue monitoring on a set of sensitive systems and components could be a valuable brick in the present trend of building digital twins of power plants or other industrial structures.

Effect of Shot Peening on the Surface Oxidation of P92 Steel in the Steam Environment at 600°C

A vibration fatigue monitoring system has been developed by Framatome to assess, in real time, the evolution of industrial structures, systems and components lifetime expectancy. Its originality comes from the fact that only one or a few acceleration measurements are necessary to re-construct the complete stress history in the whole structure, including on welds or bolted connections that could not have been directly instrumented. From this stress history, a fatigue analysis with a rainflow counting algorithm is conducted and the cumulative usage factor of each weld or bolt is determined. The remaining life duration is then estimated. The method has been numerically and experimentally validated in that sense that the reconstructed stress histories were successfully compared to direct stress calculations and measurements. The system was then installed on five industrial structures submitted to transient dynamic excitations. It is expected that it will soon find further applications notably in monitoring vibrations induced during power plants transients that may induce some temporary resonance of piping equipment. Finally, the vibration monitoring system can also be combined with a thermal fatigue monitoring system, many of which are already deployed, at least on nuclear power plants, and the reconstructed stresses might include both thermal and mechanical effects. Installing such a fatigue monitoring on a set of sensitive systems and components could be a valuable brick in the present trend of building digital twins of power plants or other industrial structures.

Influence of stress history on undrained cyclic shear strength evolution

Offshore infrastructure often interacts cyclically with the seabed over the operational life of a project. Previous research on the evolution of soil’s undrained strength under long term, large-amplitude cyclic loading has focused on contractile clays and demonstrated that this cyclic interaction can lead to the initial generation and later dissipation of positive excess pore pressure in the soil. This process generally leads to an initial strength reduction, with subsequent densification and soil strength gains that can have consequences on the performance of seabed infrastructure during its design life. In this paper, new experimental data from T-bar penetrometer testing in reconstituted kaolin and Gulf of Mexico clays is presented. The data illustrate how the stress history, quantified via the overconsolidation ratio, affects soil strength changes during large-amplitude cyclic loading. The experiments explore both long-term continuous loading cycles and episodic loading with packets of undrained cycles followed by quiescent consolidation periods. A critical state-based framework is used to interpret the experimental data and provide predictions of the long-term steady-state strength of both soils as a function of the initial in situ state of the soil.

Experimental corticosterone manipulation increases mature feather corticosterone content: implications for inferring avian stress history from feather analyses

Feathers incorporate circulating steroids during development. It is therefore assumed that the corticosterone (CORT) content of feathers (CORTf) represents an integrated measure of plasma CORT over the moult period. We tested this assumption by quantifying CORTf in feathers of house sparrows (Passer domesticus (Linnaeus, 1758)) that were plucked before and after experimental manipulation of circulating CORT. Two of the seven flight feathers collected from each bird were fully grown throughout the CORT-manipulation period. We found that CORTf of all seven feathers corresponded with plasma CORT levels of non-moulting reference sparrows given the same implants. Surprisingly, the CORTf of the two mature feathers was 4 to 10-fold higher than values measured in the new replacement feathers. Our results show that CORTf of mature feathers may be affected by circulating CORT outside the moulting period. The most plausible explanation for our results is that CORT was transferred onto feather surfaces externally, but the mechanisms involved remain to be identified. Researchers are encouraged to establish effective procedures, both in terms of solvent and duration, for removing surface residues without extracting CORT from within the feather. This will increase confidence when inferring moult-related stress status from feather analyses in future ecological studies.