Homogenization of 7075 and 7049 Aluminium Alloys Intended for Extrusion Welding

During the extrusion of aluminum alloys profiles using porthole dies, the temperature of the material in the welding chamber is one of crucial parameters determining the quality of longitudinal welds. In order to extend the permissible temperature range, the billets intended for this process should be characterized by the maximum attainable solidus temperature. Within the present work, the homogenization of AlZnMgCu alloys DC-cast (Direct Chill-cast) billets was investigated, with the aim of solidus temperature maximization. Conditions of soaking and cooling stages were analyzed. The materials were homogenized in laboratory conditions, and the microstructural effects were evaluated on the basis of DSC (Differential Scanning Calorimetry) tests and SEM/EDS (Scanning Electron Microscopy/Energy-Dispersive Spectroscopy) investigations. For all examined alloys, the unequilibrium low-melting microstructure components were dissolved during soaking, which led to the significant solidus temperature increase, in comparison to the as-cast state. The values within the range of 525–548 °C were obtained. In the case of alloy with highest Cu concentration, the application of two-step soaking was necessary. In order to take advantage of the high solidus temperature obtained after soaking, the cooling rate from homogenization must be controlled, and the effective cooling manner is strongly dependent on alloy composition. For high-Cu alloy, the solidus decreased, despite the fast cooling and the careful billets preheating being necessary.

Microstructural Precipitation Evolution and In Vitro Degradation Behavior of a Novel Chill-Cast Zn-Based Absorbable Alloy for Medical Applications

In recent years, increasing interest has been placed in the development of Zn alloys for absorbable biomedical applications. It has been demonstrated that these alloys are potential candidates for endovascular applications. In the present work, a novel Zn-12.5Ag-1Mg alloy was investigated as a potential biomedical absorbable material. As a reference, the exhibited biocompatible properties are compared with those of pure Zn and a Zn-1Mg alloy. All the alloys investigated in this work were cast in a water-cooled Cu-mold (chill casting). Subsequently, the alloys were solution-treated and then extruded. The microstructural evolution at each stage of the alloy processing was resolved by analytical means including optical, scanning, transmission microscopy, and X-ray diffraction. By these means, the various phases belonging to this alloy system were disclosed. In addition, determinations of both corrosion and mechanical properties were carried out in the proposed Zn-12.5Ag-1Mg alloy. In particular, an excellent combination of strength and ductility was found, which is attributed to grain refinement as well as the precipitation of a uniform distribution of refined phases (i.e., AgZn solid solution, ε-AgZn3, and Ag0.15MgZn1.85 intermetallics). All the precipitated intermetallics were embedded in a η-Zn matrix. As for the corrosion degradation in the physiological NaCl solution in the as-extruded condition, the experimental outcome indicates that the Zn-12.5Ag-1Mg alloy exhibits degradation rates far superior to currently reported ones for Zn-based alloys intended for absorbable biomedical applications.