Lead Recovery from a Lead Concentrate throughout Direct Smelting Reduction Process with Mixtures of Na2CO3 and SiC to 1000 °C

Lead was recovered through a direct smelting reduction route from a lead concentrate by using mixtures of Na2CO3 and SiC to 1000 °C. The lead concentrate was obtained from the mining State of Zacatecas, México by traditional mineral processing and froth flotation. The experimental trials showed that 86 wt.% of lead with a purity up to 97% can be recovered from the lead concentrate by a single step reduction process when 40 wt.% Na2CO3 and 0.4 g SiC were used in the initial charge. The process was modeled in the thermodynamic software FactSage 7.3 to evaluate the effect of adding different amounts of Na2CO3 on the lead recovery rates while holding constant the SiC amount and temperature. The stability phase diagram obtained showed that an addition of 34 wt.% Na2CO3 was enough to reach the highest lead recovery. It was observed that the interaction of Na2CO3 and SiC at a high temperature promotes the formation of C and Na2O, and SiO2, respectively, where the Na2O partially bonds with silica and sulfur forming Na2S and sodium silicates which may decrease the SO2 emissions and increase the weather degradation of the slag. The PbS was mainly reduced by the produced C and CO formed by the interaction between Na2CO3 and SiC at 1000 °C. The predicted results reasonably match with those obtained experimentally in the lead recovery rates and compounds formation.

Lead Electrodeposition from Triethylenetetramine Solution Containing Inhibitors

Lead can be efficiently electrodeposited from a number of common leaching agents such as mineral acids, carboxylic acids, and bases (hydroxides and ammonia). This paper reports the possibility to deposit lead from a triethylenetetramine solution, which is also a powerful extracting agent for lead sulfate. The high affinity of triethylenetetramine towards lead sulfate molecules makes it a promising candidate for lead recovery from various solid materials, including industrial secondary resources, sewages, and wastes. A popular methodology that can be found in the literature to recover metal from amine is based on purging a solution with carbon dioxide, resulting in lead carbonate precipitation. Here, the direct electrodeposition of lead from an amine solution was reported. The effects of the main process parameters, i.e., current density, temperature, and presence of additives, were examined to enhance the product quality. Bone glue, ethylene glycol, and polyvinylpyrolidone were used as perspective inhibitors of dendritic lead formation. It was shown that the addition of ethylene glycol can significantly reduce their formation as well as discoloration resulting from amine, producing lead metal with a 99.9% purity.

Upgrading of a lead-fluorspar ore by flotation: effects of ore characteristics and kinetics of flotation

British Fluorspar Ltd (BFL) operates a lead-fluorite-barite deposit located in the Peak Lake District (Derbyshire, UK) with fluorspar as the main product and lead and barite as by-products. Recent analysis of the CaF2 concentrate showed high values of deleterious elements such as Pb, P, S and As, which affect the quality of the product. Grindability studies showed an overgrinding of material prior to the flotation stage with high liberation of P2O5 mainly to the fluorspar concentrate. Data obtained from bath flotation test indicated an improvement of lead recovery from 2.33 % to 15.03 %, decreasing Na2S to 100g/t and pH to 9 in the lead oxide circuit and a depression of P2O5 in the fluorspar flotation stage from 87 % to 91 % recovered in the tailings using 200 g/t of CaCl-CuSO4 as “depressant” of phosphates related minerals

Lead Recovery from Solid Residues of Copper Industry Using Triethylenetetramine Solution

Industrial processing of mineral ores and concentrates generates large amounts of solid residues, which can be landfilled or further processed to recover selected elements depending on its economical profitability. Pressure leaching is a technology enabling high recovery of base metals like copper and zinc, transferring others like lead and iron to the solid residue. High temperature and pressure of such leaching leads to formation of sparingly soluble lead jarosite (plumbojarosite). The load of lead landfilled as solid residues resulting from such operation is so big that its recovery is perspective and crucial for waste-limiting technologies. This paper is devoted to lead extraction from pressure leaching residues using triethylenetetramine solution and then its precipitation as a commercial lead carbonate. The highest obtained recovery of lead was 91.3%. Additionally, presented technology allows to manage and recycle amine solution and reuse solid products. Produced pure lead carbonate can be directly added to smelting, not increasing temperature within the furnace.