steel furnace
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2021 ◽  
Vol 13 (16) ◽  
pp. 9048
Author(s):  
Yujie Qi ◽  
Buddhima Indraratna ◽  
Trung Ngo ◽  
Fernanda Bessa Ferreira

This paper reviewed some salient features evolving through mathematical and numerical modelling of ballasted track components incorporating recycled rubber products. Firstly, a constitutive model based on the bounding surface concept was introduced to simulate the shear stress-strain response of waste mixtures (i.e., recycled rubber crumbs, coal wash, and steel furnace slag) used for the capping layer placed below the ballast medium, whereby the energy absorbing property resulting from the inclusion of different amounts of rubber has been captured. Subsequently, key research findings concerning the inclusion of recycled rubber mats on ballasted tracks for reduced particle degradation under cyclic loading were examined and discussed. Discrete element modelling (DEM) coupled with Finite element modelling (FEM) to micro-mechanically characterise ballast behaviour with and without rubber mats offers invaluable insight into real-life track operations. In particular, this coupled DEM-FEM model facilitates the exploration of micromechanical aspects of particle breakage, contact force distributions within the granular assembly, and the orientation of contacts during cyclic loading.


Author(s):  
Guoqing Jing ◽  
Mohammad Siahkouhi ◽  
Haoyu Wang ◽  
Morteza Esmaeili

Transition zones between railway tracks and bridge decks can cause higher dynamic impacts. A solution is smoothly changing the track stiffness by gradually mixing steel furnace slag into the stone ballast. A nominated bridge transition zone is divided into 5 blocks of 7 meters long, with the mixing percentages of 0%, 25%, 50%, 75% and 100%. The mechanical behaviors of furnace slag-ballast combinations (FS-BCs) were studied using experiments of shear strength test, Los Angles abrasion index and plate load test. Furthermore, the dynamic behavior of bridge transition zone with FS-BCs blocks was investigated using a field validated FEM model. Results show that the 100%, 75%, 50% and 25% furnace slag by weight of ballast can increase the shear strength and ballast layer bending modulus by 13%, 12%, 9% and 7% at speed of 300 km/h compared with those of the stone ballast. The FEM study shows that rail deflections are reduced about 20%, 14%, 21% and 16% at speed of 300 km/h corresponding to 100%, 75%, 50% and 25% FS-BCs and accelerations are significantly reduced as well as increasing FS content of each block in bridge transition zone so that a smooth bridge transition zone can be achieved.


2021 ◽  
Vol 2021 (1) ◽  
pp. 61-67
Author(s):  
V.I. Hudym ◽  
◽  
V.V. Kosovska ◽  
N.P. Yavorska ◽  
T.I. Danko ◽  
...  

The technological units of electric arc steel remelting are among the most energy-intensive consumers for whom the problem of energy saving is extremely urgent. The proposed reconstruction of the electric-arc steel furnace is aimed at reducing the amount of electricity consumption. The feasibility study makes it possible to assess the technical and economic parameters of project of an electric-arc steel furnace reconstruction. The simulation results of the reconstructed electric furnace showed that due to the optimal placement of electric arcs in the electric furnace space, the duration of the metal melting stage can be reduced by approximately 19 min. Cost-effectiveness calculations for the implementation of the innovative solution showed that reducing the duration of steel remelting in a reconstructed furnace reduces the electricity consumption by approximately 28% per process. The article takes into account only the reduction of electricity consumption, but does not take into account the possibility of improving the productivity of the furnace by increasing the number of technological processes per shift. References 7, figures 3, table 1.


2021 ◽  
Vol 267 ◽  
pp. 120878 ◽  
Author(s):  
Mohammed A. Khalaf ◽  
Chee Ban Cheah ◽  
Mahyuddin Ramli ◽  
Naser M. Ahmed ◽  
Ahmed Mohammed Abid Al-Asady ◽  
...  

Author(s):  
Mostafa Mahdavianpour ◽  
Mojtaba Pourakbar ◽  
Nadali Alavi ◽  
Najme Masihi ◽  
Fatemeh Mirzaei ◽  
...  

2020 ◽  
Vol 10 (22) ◽  
pp. 8210
Author(s):  
Alexander S. Brand ◽  
Ebenezer O. Fanijo

The type of steel furnace slag (SFS), including electric arc furnace (EAF) slag, basic oxygen furnace (BOF) slag, ladle metallurgy furnace (LMF) slag, and argon oxygen decarburization (AOD) slag, can significantly affect the composite properties when used as an aggregate or as a supplementary cementitious material in bound applications, such as concretes, mortars, alkali-activated materials, and stabilized soils. This review seeks to collate the findings from the literature to express the variability in material properties and to attempt to explain the source(s) of the variability. It was found that SFS composition and properties can be highly variable, including different compositions on the exterior and interior of a given SFS particle, which can affect bonding conditions and be one source of variability on composite properties. A suite of tests is proposed to better assess a given SFS stock for potential use in bound applications; at a minimum, the SFS should be evaluated for free CaO content, expansion potential, mineralogical composition, cementitious composite mechanical properties, and chemical composition with secondary tests, including cementitious composite durability properties, microstructural characterization, and free MgO content.


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