Determination of the conductor resistance during their explosion in vacuum under conditions of skinning the current

The work is devoted to the investigation of the features of the conductor explosion in a vacuum under the conditions of skinning the current, and specifically, the effect of the magnetic field nonlinear diffusion wave spreading over the exploded conductor on its electrical properties. Experiments on the explosion of conductors were carried out on the IMRI-5 pulse power generator. The exploded conductor was soldered to the cathode and mechanically clamped between the plates on the anode. In the experiments, we used two types of conductors, cylindrical and flat (foils). Cylindrical conductors were of two types: copper (0.5 mm in diameter) and aluminum (0.44 mm in diameter). Foils were also of two types: copper with a thickness of 300 microns and aluminum with a thickness of 200 microns. The foil width varied from 1 to 3 mm. The length always remained 30 mm. To calculate the circuit inductance and calculate the corrections for the real conductor inductance, we used a load that was either a copper foil 600 μm thick and 1 cm wide, or a copper conductor with a diameter of 2 mm (short circuit mode).

Electrochemical Microslot Machining by Ultrasonic-Vibration-Aided Electrolyte on Nitinol Wire

In this research, the main purpose was to study the applicability of a machining method on microscale medical-equipment manufacturing. The characteristics of wire electrochemical micromachining (WECMM) against NiTi 50-50 wire was investigated. The study utilized a tungsten wire 0.03 mm in diameter as an electrode to cut a fine slot into the nickel–titanium wire. In order to reach a high-precision WECMM finish, an ultrashort pulse power generator was used as a power source to minimize the stray current effect, thus improving the machining accuracy. During the process, various machining parameters were tested for their effects on machining characteristics. In addition, ultrasonic-vibration-aided WECMM was investigated to determine whether it benefited the machining characteristics. The experiment’s results showed that under such an experiment setting, microslots can be successfully manufactured. Furthermore, with the advance adjustment of experimental parameters, the machining accuracy was improved. Finally, a fine slot was manufactured under the optimum experiment parameters and aided by ultrasonic vibration.