Simulation of 3D Electrochemical Phase Formation: Mixed Growth Control

Processes of nucleation and growth largely determine the structure and properties of thin films obtained by electrodeposition on foreign substrates. Theoretical aspects of the initial stages of electrochemical phase formation under constant and variable overpotentials are considered in this work. Simulation of multiple nucleation with mixed (charge transfer, and diffusion) controlled growth was performed for three cases (cyclic voltammetry, potentiostatic electrodeposition, and galvanostatic electrodeposition). The influence of the bulk concentration of depositing ions and the exchange current density at the electrolyte/nucleus interface on cyclic voltammograms (CVs), transients of current and overpotential, as well as the number and size of non-interacting new-phase nuclei was analyzed. It is found that, under galvanostatic conditions, the number of nuclei decreases as the concentration of depositing ions increases due to a more rapid decrease in overpotential. The proposed model was applied to determine the diffusion coefficient, exchange current density, and transfer coefficient considering the experimental CV.

Correlation of Morphology and Crystal Structure of Metal Powders Produced by Electrolysis Processes

In this review paper, morphologies of metal powders produced by the constant (potentiostatic and galvanostatic) regimes of electrolysis from aqueous electrolytes are correlated with their crystal structure at the semiquantitative level. The main parameters affecting the shape of powder particles are the exchange current density (rate of electrochemical process) and overpotential for hydrogen evolution reaction. Depending on them, various shapes of dendrites (the needles, the two-dimensional (2D) fern-like, and the three-dimensional (3D) pine-like dendrites), and the particles formed under vigorous hydrogen evolution (cauliflower-like and spongy-like particles) are produced by these regimes of electrolysis. By decreasing the exchange current density value, the crystal structure of the powder particles is changed from the strong (111) preferred orientation obtained for the needle-like (silver) and the 2D (lead) dendrites to the randomly orientated crystallites in particles with the spherical morphology (the 3D dendrites and the cauliflower-like and the spongy-like particles). The formation of metal powders by molten salt electrolysis and by electrolysis in deep eutectic solvents (DESs) and the crystallographic aspects of dendritic growth are also mentioned in this review.

Influence of the exchange current density and overpotential for hydrogen evolution reaction on the shape of electrolytically produced disperse forms - Review

In this study, comprehensive survey of formation of disperse forms by the electrolysis from aqueous electrolytes and molten salt electrolysis has been presented. The shape of electrolitically formed disperse forms primarily depends on the nature of metals, determined by the exchange current density (j0) and overpotential for hydrogen evolution reaction as a parallel reaction to metal electrolysis. The decrease of the j0 value leads to a change of shape of dendrites from the needle-like and the 2D fern-like dendrites (metals characterized by high j0 values) to the 3D pine-like dendrites (metals characterized by medium j0 values). The appearing of a strong hydrogen evolution leads to formation of cauliflower-like and spongy-like forms (metals characterized by medium and low j0 values). The other disperse forms, such as regular and irregular crystals, granules, cobweb-like, filaments, mossy and boulders, usually feature metals characterized by the high j0 values. The globules and the carrot-like forms are a characteristic of metals with the medium j0 values. The very long needles were a product of molten salt electrolysis of magnesium nitrate hexahydrate. Depending on the shape of the disperse forms, i.e. whether they are formed without and with vigorous hydrogen evolution, formation of all disperse forms can be explained by either application of the general theory of disperse deposits formation or the concept of "effective overpotential". With the decrease of j0 value, the preferred orientation of the disperse forms changed from the strong (111) in the needle-like and the fern-like dendrites to randomly oriented crystallites in the 3D pine-like dendrites and the cauliflower-like and the spongy-like forms.