Optimization of Silver Ion Release from Silver-Ceramic Porous Media for Household Level Water Purification

A novel method has been developed to produce zerovalent silver nanopatches in a porous ceramic tablet using only clay, sawdust, water, and silver nitrate as precursors. When placed in 10 L of water, the silver nanopatches (2 to 3 nm diameter per patch) are gradually oxidized to produce silver ions, which diffuse out of the tablet into the bulk solution. The objective of this work is to optimize the silver-ceramic design to increase the rate of silver ion release from the tablet to further improve disinfection kinetics. To meet this objective, ceramic tablets were fabricated in different ways and tested for silver ion release into water over 8 to 24 h periods. Silver addition had an approximately linear effect on silver ion. Grinding the tablet into different particle sizes (4–60 mesh) had the most significant effect on silver release. However, if this ground fraction is compartmentalized into a fabric bag, silver levels produced in the water drop back to levels comparable to the single tablet form. Based on these results, 1 and 2 cm ceramic cubes were manufactured and represented a reasonable compromise between silver release and usability. Disinfection experiments on these silver-ceramic cubes resulted in effective disinfection of E. coli in laboratory experiments.

Controlling Silver Ion Release from Ag-Based Nanocoatings by Plasma Surface Engineering

Environmental surfaces have been widely recognized as an important source of hospital-associated transmissions. A number of silver-based antibacterial coatings have been reported in the literature. However, the success of any antibacterial strategy depends on the ability to control the kinetics of the silver ions released from the coating. The novel strategy proposed in this work is based on plasma surface engineering for a controlled-release of silver ions. Plasma-based nanocoatings, plasma oxidation processes and surface patterning of silver coatings were designed and optimized. Surface analyses such as XPS and AFM, as well as silver ion release over 168 h, was evaluated by MIP-AES. Results showed that surface plasma engineering successfully allow tuning the silver release and bioactivity in Ag-containing antibacterial coatings.