Design of modified 2-degree-of-freedom proportional–integral–derivative controller for unstable processes

Concerning first-order unstable processes with time delays that are typical in chemical processes, a modified 2-degree-of-freedom proportional–integral–derivative control method is put forward. The system presents a two-loop structure: inner loop and outer loop. The inner loop is in a classical feedback control structure with a proportional controller intended for implementing stable control of the unstable process; the outer loop is in a 2-degree-of-freedom structure with feedforward control of set points, where the system’s tracking response of set points is separated from its disturbance response. To be specific, the system has a feedforward controller that is designed based on the controlled object models and mainly used for regulating the system’s set point tracking characteristics; besides, it has a feedback controller that is designed on the ground of direct synthesis of disturbance suppression characteristics to improve the system’s disturbance rejection. To verify the effectiveness, the system is put into a theoretical analysis and simulated comparison with other methods. Simulation results show that the system has good set point tracking characteristics and disturbance suppression characteristics.

A Practical Unified Algorithm of P-IMC Type

The paper presents a practical algorithm of the proportional-internal model control (P-IMC) type that can be applied to control a wide class of processes: Stable proportional processes, integral processes and some unstable processes. The P-IMC algorithm is a suitable combination between the P0-IMC algorithm and the P1-IMC algorithm, which are characterized by a too weak and a too strong impact of the tuning gain on the control action, respectively. The overall controller has five parameters: A tuning parameter K, three model parameters (steady-state gain, settling time, and time delay) and a process feedback gain used only for integral or unstable processes, to turn them into a compensated process (stable and of proportional type). For a step setpoint, the initial value of the compensated process input is approximately K times its final value. Furthermore, for K = 1 , the compensated process input is close to a step shape (step control principle). These properties enable a human operator to check and adjust online the model parameters. Due to its control performance, robustness to modeling error, and capability to be easily tuned and applied for all industrial processes, the P-IMC algorithm could be a viable alternative to the known PID algorithm. Numerical simulations are given to highlight the performance and the flexibility of the algorithm.