Effects of Biomimetic Press Roller Type, Material, Velocity, and Packing Force on Soil Compaction Characteristics

HighlightsThe performance of biomimetic rollers was better than that of a conventional roller.The biomimetically ridged roller had better soil compaction performance.The resistance order of rollers with different materials was: Fe360A steel > UHMWPE > enamel coating.Packing force was the most significant factor.Abstract. To reduce soil adhesion and rolling resistance during seeding and improve the uniformity of plant spacing, a biomimetically ridged press roller (BRPR) and a biomimetically polyhedral press roller (BPPR) were designed. Moreover, hydrophobic materials, i.e., ultra-high molecular weight polyethylene (UHMWPE) and enamel coating, were applied and compared with uncoated Fe360A steel. Field experiments were conducted to test the effects of the biomimetic press roller type, material, velocity, and packing force on soil compaction characteristics. A conventional press roller (CPR) was used as a reference. Traction resistance (TR), soil bulk density (SBD), soil moisture content (SMC), emergence rate (ER), and percent change of plant spacing (PCPS) were measured. The packing force was the most significant factor affecting each index. For all rollers, the TR, SBD, ER, and PCPS increased with increasing packing force, while the loss of SMC decreased. The TR and SBD decreased with increasing velocity. All rollers achieved proper SBD for corn seeds. The biomimetic press rollers had a significant effect on TR, PCPS, and SMC on the third day after sowing. The BRPR had lower PCPS and TR than the BPPR and higher SMC than the BPPR on the third day after sowing. Compared with the CPR, the PCPS for all biomimetic rollers decreased, and the ER and SMC increased. The BPPR with Fe360A steel had a slightly higher TR than the CPR, but the other biomimetic rollers had a lower TR than the CPR. The BRPR decreased the TR by 2.13% to 22.30%, while the BPPR decreased the TR by 0.35% to 18.59%. Moreover, both types of biomimetic press rollers had the highest TR values when using Fe360A steel, followed by UHMWPE, and the enamel coating had the lowest TR values. The BRPR decreased the PCPS by 19.46% to 48.34%, while the BPPR decreased the PCPS by 9.69% to 36.99%. The biomimetic rollers increased the ER by 2.17% to 11.36%. On the 18th day after sowing, the SMC was 4.21% to 7.75% higher for the biomimetic press rollers compared to the CPR when the packing force was 700 N. This study can provide a reference for the biomimetic design, material, and force selection of press rollers. Keywords: Biomimetics, Compaction characteristics, Enamel coating, Press roller, UHMWPE.

ASSEMBLY FOR GRINDING PRESSURE AND DISAGGREGATION PRESSED MATERIALS

The article describes the design of a pilot plant PVI includes a feed hopper mounted on the frame of the conical rolls and designersusa device, which consists of additional rolls with a reverse taper rolls the main. allows to combine the processes of comminution and disaggregation of compressed materi-als. We theoretically studied the implementation of directional movement pressed into the plate material from the main to the additional rolls desagglomeration device. Presents an analysis of the graphic curves constructed according to the obtained equations for the linear size of the capture zone dezagregarea rolls plates of pressed material. It is concluded that the intensive change of the angle is on the interval from zero to 0.25 meters, which should be taken into account when designing the press roller cutter device for desagglomeration materials.

Stroke Design for the Press Roller on the Curling Twincylinder Machine

A human being cannot imagine recent times without technology and digitalization as well as without constant using of computers, computer networks and developed programmes for design and testing assemblies used in various areas of human ́s life. The submitted paper deals with a principle of a stroke. Priority of it is a design of an ideal mechanism for movement of curling machine lower cylinder and creating an analysis to find out its strength during acting of pressure forces.

Effects of Bionic Geometric Structure Press Rollers on Reducing Rolling Resistance and Adhesion against Soil

Press roller is a commonly used tool for compacting soil to a suitable compactness. An ideal press roller should be able to ensure a low adhesion and rolling resistance in a suitable compaction. However, in tillage operation, the phenomenon of soil adhesion occurred widely when press roller worked. In this research, the ventral surface of dung beetles was taken as the bionic prototype and bionic ridged geometric structure press rollers were designed using ultra high molecular weight polyethylene material. Under the same testing conditions, press rollers with different geometrical details were conducted to examine the effect of ridge section diameter, ridge height to diameter ratio and the number of ridges along the circumference of the rollers on rolling resistance and soil adhesion. The results showed that the all bionic rollers exhibited lower adhesion than a conventional roller. While, only ridged bionic roller with suitable size could reduce rolling resistance. The bionic roller with the ridge diameter of 40 mm, dimensionless ratio of height to diameter of 0.5, the number of 12 indicated the lowest resistance in this work, 25 % lower than conventional roller.