Correlation between Taylor Model Prediction and Transmission Electron Microscopy-Based Microstructural Investigations of Quasi-In Situ Tensile Deformation of Additively Manufactured FeCo Alloy

Within this research, the multiscale microstructural evolution before and after the tensile test of a FeCo alloy is addressed. X-ray µ-computer tomography (CT), electron backscattered diffraction (EBSD), and transmission electron microscopy (TEM) are employed to determine the microstructure on different length scales. Microstructural evolution is studied by performing EBSD of the same area before and after the tensile test. As a result, $$\langle$$ ⟨ 001$$\rangle$$ ⟩ ||TD, $$\langle$$ ⟨ 011$$\rangle$$ ⟩ ||TD are hard orientations and $$\langle$$ ⟨ 111$$\rangle$$ ⟩ ||TD is soft orientations for deformation accommodation. It is not possible to predict the deformation of a single grain with the Taylor model. However, the Taylor model accurately predicts the orientation of all grains after deformation. {123}$$\langle$$ ⟨ 111$$\rangle$$ ⟩ is the most active slip system, and {112}$$\langle$$ ⟨ 111$$\rangle$$ ⟩ is the least active slip system. Both EBSD micrographs show grain subdivision after tensile testing. TEM images show the formation of dislocation cells. Correlative HRTEM images show unresolved lattice fringes at dislocation cell boundaries, whereas resolved lattice fringes are observed at dislocation cell interior. Since Schmid’s law is unable to predict the deformation behavior of grains, the boundary slip transmission accurately predicts the grain deformation behavior.

Slip-free multiplication and complexity of dislocation networks in FCC metals

During plastic deformation of crystalline solids, intricate networks of dislocation lines form and evolve. To capture dislocation density evolution, prominent theories of crystal plasticity assume that 1) multiplication is driven by slip in active slip systems and 2) pair-wise slip system interactions dominate network evolution. In this work, we analyze a massive database of over 100 discrete dislocation dynamics simulations (with cross-slip suppressed), and our findings bring both of these assumptions into question. We demonstrate that dislocation multiplication is commonly observed on slip systems with no applied stress and no plastic strain rate, a phenomenon we refer to as slip-free multiplication. We show that while the formation of glissile junctions provides one mechanism for slip-free multiplication, additional mechanisms which account for the influence of coplanar interactions are needed to fully explain the observations. Unlike glissile junction formation which results from a binary reaction between a pair of slip systems, these new multiplication mechanisms require higher order reactions that lead to complex network configurations. While these complex configurations have not been given much attention previously, they account for about 50% of the line intersections in our database.

Finding and Characterising Active Slip Systems: A Short Review and Tutorial with Automation Tools

The behaviour of many materials is strongly influenced by the mechanical properties of hard phases, present either from deliberate introduction for reinforcement or as deleterious precipitates. While it is, therefore, self-evident that these phases should be studied, the ability to do so—particularly their plasticity—is hindered by their small sizes and lack of bulk ductility at room temperature. Many researchers have, therefore, turned to small-scale testing in order to suppress brittle fracture and study the deformation mechanisms of complex crystal structures. To characterise the plasticity of a hard and potentially anisotropic crystal, several steps and different nanomechanical testing techniques are involved, in particular nanoindentation and microcompression. The mechanical data can only be interpreted based on imaging and orientation measurements by electron microscopy. Here, we provide a tutorial to guide the collection, analysis, and interpretation of data on plasticity in hard crystals. We provide code collated in our group to help new researchers to analyse their data efficiently from the start. As part of the tutorial, we show how the slip systems and deformation mechanisms in intermetallics such as the Fe7Mo6 μ-phase are discovered, where the large and complex crystal structure precludes determining a priori even the slip planes in these phases. By comparison with other works in the literature, we also aim to identify “best practises” for researchers throughout to aid in the application of the methods to other materials systems.