Characterization and Calculation of the Dynamic Recrystallization Texture in Fe-3.0 Wt.% Si Alloy

High-temperature plane-strain compression tests were performed on Fe-3.0 wt.% Si alloy from 900 °C to 1150 °C at strain rates of 5 s−1 to 1 s−1, and the texture development from different initial textures was investigated by means of electron backscattered diffraction. Dynamic recrystallization occurs by strain-induced boundary migration, and the evolutions of the microstructure and different texture components vary with the initial texture. The critical orientation boundary separating the weakened and enhanced texture components moves with the initial texture, and a quantitative relationship is established to represent the dependence of the critical Taylor factor on the instantaneous texture. A model is proposed to describe the dynamic recrystallization texture by incorporating the oriented nucleation probability with a variable critical Taylor factor. The present work could improve the accuracy of hot deformation texture prediction based on strain-induced boundary migration.

Study of anisotropy through microscopy, internal friction and electrical resistivity measurements of Ti-6Al-4V samples fabricated by selective laser melting

Purpose This paper aims to investigate the microstructural anisotropy of Ti-6Al-4V samples fabricated by selective laser melting. Design/methodology/approach Specimens are fabricated through a Renishaw AM400 selective laser melting machine. Three microstructures (as-built, 850°C annealed and 1,050°C annealed) and two building orientations, parallel (PA) and perpendicular (PE) to the building platform, are considered. Starting from in-depth microscopic observations and comprehensive electron backscattered diffraction imaging, the study addresses non-conventional techniques such as internal friction and electrical resistivity measurements to assess the anisotropy of the fabricated parts. Findings Microscope observations highlight a fine texture with columnar grains parallel to the building direction in the as-built and 850°C annealed samples. Besides, coarse grains characterized the 1,050°C annealed specimens. Internal friction measurements pointed out the presence of internal stress while storage modulus analyses appear sensitive to texture. Electrical resistivity is resulted to be dependent on grain orientation. Originality/value The work uses some novel characterization techniques to study the anisotropy and internal stresses of Ti-6Al-4V samples processed by selective laser melting. Mechanical spectroscopy results suitable in this kind of study, as it mimics the operating conditions of the material.

Hydrogen-Induced Micro-Strain Evolution in Super Duplex Stainless Steel—Correlative High-Energy X-Ray Diffraction, Electron Backscattered Diffraction, and Digital Image Correlation

The local lattice strain evolution during electrochemical hydrogen charging and mechanical loading in 25Cr-7Ni super duplex stainless steel were measured in-situ using synchrotron high-energy x-ray diffraction. Post-mortem electron backscattered diffraction analysis showed that the austenite phase underwent plastic deformation in the near-surface due to hydrogen-enhanced localized plasticity, where the ferrite phase experienced hardening. In bulk regions, the ferrite was the softer phase, and the austenite remained stiff. Digital image correlation of micrographs recorded, in-situ, during mechanical tensile testing revealed intensified plastic strain localization in the austenite phase, which eventually led to crack initiation. The absorption of hydrogen caused strain localization to occur primarily in austenite grains.

Effect of Ultrasonic-Assisted Casting on Hot Deformation Mechanism and Microstructure of 35CrMo Steel Ingot

Hot compression tests were performed with strain rates (0.01–10 s−1) and temperatures (850–1150 °C). The power law relationship between the critical stress and critical strain and Zener–Hollomon parameters was determined by θ-σ curves. Microstructure was investigated by electron backscattered diffraction. The results showed that the flow behavior and microstructure of 35CrMo steel was affected by ultrasonic-assisted casting. The activation energy of non-ultrasonic and ultrasonic-assisted 35CrMo steel were 410 ± 9.9 and 386 ± 9.4 kJ/mol, respectively, and the activation energy of ultrasonic-assisted specimens was reduced by 6%. In addition, the ultrasonic-assisted treatment refines the grains to some extent and makes the softening process of ultrasonic-assisted samples progress faster, which promoted the development of dynamic recrystallization and the production of Σ3 boundaries. The discontinuous dynamic recrystallization was the main DRX nucleation mechanism of the 35CrMo steel.

The Effect of Grain Orientation of β-Sn on Copper Pillar Solder Joints during Electromigration

The grain orientation of Sn-based solder joints on copper pillars under the combined action of electron wind force and temperature gradient greatly affects their electromigration damage. The copper pillars with Sn-1.8Ag lead-free solder on the top was subjected to a current density of 1.5 × 104 A/cm2 at 125 °C to study the electromigration behaviors. The grain orientation was characterized by scanning electron microscopy (SEM) equipped with electron backscattered diffraction (EBSD) detector. Metal dissolution and voids formation in the cathode as well as massive intermetallic compounds(IMC) accumulation in the anode were observed after electromigration. Closer examination of solder joints revealed that the Sn grain whose c-axis perpendicular to electric current may have retarded Cu diffusion to anode and IMC accumulation. In addition, the newly formed Cu6Sn5 exhibited preferred orientation related to the electric current direction.

Investigation on Impact of Heat Input on Microstructural, Mechanical, and Intergranular Corrosion Properties of Gas Tungsten Arc-Welded Ti-Stabilized 439 Ferritic Stainless Steel

In the present study, gas tungsten arc welding was employed to weld Ti-stabilized 439 ferritic stainless steel using 308L austenitic stainless steel filler electrode with varying heat input, i.e., low heat input (LHI) and high heat input (HHI). The optical microstructure revealed the formation of retained austenite (RA) and ferrite in the weld zone (WZ), whereas the peppery structure consisting of chromium-rich carbides were observed in the heat-affected zone for both the weldments. The volumetric fraction of RA was calculated using X-ray diffraction analysis. The RA’s content decreased, whereas grain size in WZ increased with an increase in heat input. The local misorientation and grain boundary distribution in the welded region was investigated by electron backscattered diffraction. The LHI weldment depicted the higher micro-hardness and tensile strength attributed to the higher content of RA as compared to HHI; however, the opposite trend was observed for the intergranular corrosion resistance.

Evolution of Annealing Twins in a Hot Deformed Nickel-Based Superalloy

The hot deformation characteristics of a GH4169 superalloy are investigated at the temperature and strain rate ranges of 1193–1313 K and 0.01–1 s−1, respectively, through Gleeble-3500 simulator. The hot deformed microstructures are analyzed by optical microscopy (OM), transmission electron microscopy (TEM), and electron backscattered diffraction (EBSD) technology. The effects of deformation parameters on the features of flow curves and annealing twins are discussed in detail. It is found that the shapes of flow curves are greatly affected by the deformation temperature. Broad peaks appear at low deformation temperatures or high strain rates. In addition, the evolution of annealing twins is significantly sensitive to the deformation degree, temperature, and strain rate. The fraction of annealing twins first decreases and then rises with the added deformation degree. This is because the initial annealing twin characters disappear at the relatively small strains, while the annealing twins rapidly generate with the growth of dynamic recrystallized grains during the subsequent hot deformation. The fraction of annealing twins is relatively high when the deformation temperature is high or the strain rate is low. In addition, the important role of annealing twins on dynamic recrystallization (DRX) behaviors are elucidated. The obvious bulging at initial twin boundaries, and the coherency of annealing twin boundaries with dynamic recrystallized grain boundaries, indicates that annealing twins can motivate the DRX nucleation during the hot deformation.

Effect of drawing and annealing on the microstructure and mechanical properties of 304 austenitic stainless steel wire

Plastic deformation at room temperature, and the proceeding heat treatments, are important processes for optimizing the microstructure and mechanical properties of austenitic stainless steel. The microstructure and mechanical properties of cold-drawn 304 austenitic stainless steel wire were investigated after annealing at 700 and 800 °C, with different times (20, 40 and 60 min) and drawing strain (0.4, 1.0 and 1.5). Electron backscattered diffraction (EBSD) techniques, trans-mission electron microscope (TEM) analysis, differential scanning calorimeter (DSC) and tensile tests were performed in order to study the microstructure evolution and mechanical properties during different annealing processes for the 304 austenitic stainless steel wire. The results showed that the quantity of α’ martensite and dislocations increased with an increase in the strain, which means that, while the ultimate tensile strength of the cold-drawn wires elevated, the elongation reduced. The mechanical properties of stainless steel wires also varied with the evolution of martensite transformation characteristics, density of stacking fault, dislocation and twin, as well as the recrystallization degree under various annealing conditions. The recrystalli-zation temperature of steel wire was mainly determined by the magnitude of the strain, while the martensite reversal temperature was determined by the stacking fault energy and the de-formation value. The temperature of recrystallization and martensite reverse in steel wire de-creased with the increment of the strain. The balance of tensile strength and elongation of steel wire can be obtained by adopting the proper annealing process combined with cold-drawing deformation. In this paper, we showed that a good combination of strength and elongation in 304 austenitic stainless steel can be obtained with a strain of 1.5 annealed at 800 °C for 20 min.

SANS study on the stability of oxide nanoparticles in long-term thermally aged 9Cr-ODS steel

A 9Cr-oxide dispersion strengthened (ODS) steel was thermally aged at 873 K for up to 5000 hours. The size distribution and chemical composition of the dispersed oxide nanoparticles were analyzed by small angle neutron scattering (SANS) method under magnetic field. Combined with transmission electron microscopy (TEM), Vickers micro-hardness tests and electron backscattered diffraction (EBSD) measurements, all the results showed that the thermal treatment had little or no effect on the size distributions and volume fractions of the oxide nanoparticles in the ferromagnetic matrix, which suggested excellent thermal stability of the 9Cr-ODS steel.