Three Stages of Composite Specimen Destruction in Static Failure

The paper presents the results of standard specimen fracture made of anisotropic carbon fiber plastic with an epoxy matrix. Static stepwise loading of the specimen was carried out on an Instron 8801 testing machine to determine the characteristics of ductile fracture G1C in the first mode in accordance with ASTM D5528. During loading, the parameters of acoustic emission (AE) signals, such as AE impulse amplitudes and their energy were synchronously recorded. At the same time, the magnitude of the opening and the growth of the crack initiated by the artificial cut at the end of the specimen were recorded. According to the analysis of the acoustic emission signals, three zones with different G1C behaviour were identified: initial crack propagation, its stationary growth and accelerated fracture of the specimen. The zonal character of the change in the acoustic emission signals made it possible to determine the energy of the acoustic emission signals as diagnostic evidence for the onset of rapid destruction of the specimen. The amplitude of the AE-signals in the zones, however, remained constant. Online monitoring of changes in the energy of acoustic emission signals will prevent the onset of rapid destruction of an object in places of its deformations. The paper does not aim at defining G1C as usual. It presents the investigation of the fracture stages for a composite material using an acoustic emission method.

Influence of the structure and thermomechanical properties of oriented carbon plastics on their tribotechnical characteristics

It has been established that carbon plastics are increasingly used in various industries as structural materials. By the set of their properties, carbon plastics outperform steel, cast iron, alloys of non-ferrous metals. However, the application of these materials for parts of machine friction units is still limited due to the difficult operating conditions of modern tribosystems. This work aims to conduct a comprehensive experimental study of the tribological properties of materials in the tribosystem "carbon plastic-metal" taking into consideration their structure, as well as the mechanical-thermal characteristics. Comparative tests of the dependence of the friction coefficient on load for metal and polymeric anti-friction materials have shown a decrease in the friction coefficient for plastics by 3...4 times (textolite, carbotextolite, and carbon-fiber plastics). The influence of the filler orientation relative to the slip plane on the anti-friction properties of carbon-fiber plastics was investigated; it was found that the direction of fiber reinforcement in parallel to the friction area ensures less carbon-fiber plastic wear. A linear dependence of the wear intensity of carbon-fiber plastics, reinforced with graphite fibers, on the heat capacity and energy intensity of the mated steel surface has been established. Based on the microstructural analysis, a layered mechanism of the surface destruction of carbon-fiber plastics was established caused by the rupture of bonds between the fiber parts, taking into consideration the direction of the fibers' location to the friction surface. The results reported here could provide practical recommendations in order to select the composition and structure of materials for the tribosystem "carbon-fiber plastic-metal" to be used in machine friction units based on the criterion of improved wear resistance

Amorphous hydrogenated carbon films deposited by a closed-drift ion source

The general possibility of the extended (∼30 cm) closed-drift ion source application for deposition of wear-resistant amorphous hydrogenated carbon (a-C:H) films on large-area dielectric substrates, in particular, on carbon-fiber plastic, is shown. Parameters of the “ion” and the “plasma” regimes of the ion source operation in argon and methane are defined. It is shown that the ion current nonuniformity is in the range of ±5–15% depending on the operation mode. Optimum conditions for the substrate precleaning in argon and hard, well-adhered a-C:H films deposition from methane are determined. The films are characterized by high hardness (∼11 GPa) and low surface roughness (∼0.13 nm) that leads to a several times lower friction coefficient (0.05) and wear rate (0.001 μm3m−1N−1) compared to glass and carbon-fiber plastic substrates.