The Study on the Induction Heating System: The Establishment of Analytical Model with Experimental Verification and the Phenomenological Study on the Process from Simulation Perspective

Induction heating is frequently used in the metalworking industry to heat metals for hardening, soldering, brazing, tempering and annealing. Due to its complexity, the using of simulation to analyze the induction heating process could become very advantageous both in design and economic aspects. In this paper, an analytical model is established using commercial package Cedrat Flux® 10.3, and the model is verified by the experiments. After the establishment of analytical model, an analysis on the effect of workpiece magnetic permeability to the modeling was conducted.

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Innovative electrotechnological systems to provide the temperature modes of technological pipelines

Power and Autonomous equipment ◽

10.32464/2618-8716-2019-2-1-29-39 ◽

2019 ◽

Vol 2 (1) ◽

pp. 29-39 ◽

Cited By ~ 1

Author(s):

S. G. Konesev ◽

P. A. Khlyupin

Keyword(s):

Induction Heating ◽

Thermal Exposure ◽

Heating System ◽

The Arctic ◽

Process Conditions ◽

Heating Systems ◽

Fluid Properties ◽

Low Efficiency ◽

Extreme North ◽

Induction Heating System

Introduction: the systems of thermal effects on thermo-dependent, viscous and highly viscous liquids under conditions of the Arctic and the Extreme North are considered. Low efficiency and danger of heating systems based on burned hydrocarbons, heated liquids and steam are shown. Electrothermal heating systems used to maintain thermo-dependent fluids in a fluid state are considered. The evaluation of the effectiveness of the application of the most common electrothermal system — heating cables (tapes). The most effective electrothermal system based on induction technologies has been determined. Materials and methods: considered methods of thermal exposure to maintain the fluid properties of thermo-dependent fluids at low extreme temperatures. Results: presents an induction heating system and options for its implementation in the Extreme North and the Arctic. Conclusions: induction heating system to minimize loss of product quality, improve the system performance under changing process conditions, eliminate fire product, to reduce the influence of the human factor.

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Study on Wireless Temperature Measurement Induction Heating System using Magnetic Properties of Mixture of Resovist® and Ferromagnetic Implant with Low Curie Temperature

IEEJ Transactions on Fundamentals and Materials ◽

10.1541/ieejfms.139.38 ◽

2019 ◽

Vol 139 (1) ◽

pp. 38-44

Author(s):

Fumitaka Aki ◽

Tonthat Loi ◽

Hajime Saito ◽

Noboru Yoshimura ◽

Kazutaka Mitobe

Keyword(s):

Magnetic Properties ◽

Curie Temperature ◽

Temperature Measurement ◽

Induction Heating ◽

Heating System ◽

Induction Heating System

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Dimensionamiento de un horno de fundición por inducción electromagnética y cálculo de los parámetros eléctricos

Revista de Ingeniería Eléctrica ◽

10.35429/jee.2019.8.3.1.15 ◽

2019 ◽

pp. 1-15

Author(s):

Arnulfo Pérez-Pérez ◽

Jorge Sergio Téllez-Martínez ◽

Gregorio Hortelano-Capetillo ◽

Jesús Israel Barraza-Fierro

Keyword(s):

Induction Heating ◽

Power Supply ◽

Electromagnetic Induction ◽

Cast Steel ◽

Electrical Power ◽

Heating System ◽

Heating Time ◽

Ferrous Alloys ◽

Electromagnetic Induction Heating ◽

Induction Heating System

In this work, the dimensions of a furnace for melting of ferrous alloys were determined. The furnace has an electromagnetic induction heating system. In addition, the parameters of electrical power supply such as frequency and power were calculated. A 5kg cast steel mass with a density of 7.81 kg / dm3 was proposed. This corresponds to a crucible volume of 0.641 dm3. The frequency was obtained from tables, which take into account the diameter of the crucible, and its value was 1 KHz. The energy consumption was determined with the heat required to bring the steel to the temperature of 1740 K, the energy losses through the walls, bottom and top of the crucible. This value was divided between the heating time (30 minutes) and resulted in a power of 4.5 KW. The development of the calculations shows that the induction heating is an efficient process and allows a fast melting of ferrous alloys.

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