Full Factorial and Fractional Factorial Experiments at Three Levels

2005 ◽  
Vol 128 (5) ◽  
pp. 1050-1060 ◽  
Author(s):  
Daniel D. Frey ◽  
Rajesh Jugulum

This paper examines mechanisms underlying the phenomenon that, under some conditions, adaptive one-factor-at-a-time experiments outperform fractional factorial experiments in improving the performance of mechanical engineering systems. Five case studies are presented, each based on data from previously published full factorial physical experiments at two levels. Computer simulations of adaptive one-factor-at-a-time and fractional factorial experiments were carried out with varying degrees of pseudo-random error. For each of the five case studies, the average outcomes are plotted for both approaches as a function of the strength of the pseudo-random error. The main effects and interactions of the experimental factors in each system are presented and analyzed to illustrate how the observed simulation results arise. The case studies show that, for certain arrangements of main effects and interactions, adaptive one-factor-at-a-time experiments exploit interactions with high probability despite the fact that these designs lack the resolution to estimate interactions. Generalizing from the case studies, four mechanisms are described and the conditions are stipulated under which these mechanisms act.


1978 ◽  
Vol 22 (1) ◽  
pp. 598-598
Author(s):  
Steven M. Sidik ◽  
Arthur G. Holms

In many cases in practice an experimenter has some prior knowledge of indefinite validity concerning the main effects and interactions which would be estimable from a two-level full factorial experiment. Such information should be incorporated into the design of the experiment.


Author(s):  
N. Rajalakshmi ◽  
G. Velayutham ◽  
K. S. Dhathathreyan

This paper describes the application of statistical analysis to a 2.5kW proton exchange membrane fuel cell stack operation, by experimental design methodology, whereby robust design conditions were identified for the operation of fuel cell stacks. The function is defined as the relationship between the fuel cell power and the operating pressure and stoichiometry of the reactants. Four types of control factors, namely, the pressures of the fuel and oxidant and the flow rates of the fuel and oxidant, are considered to select the optimized conditions for fuel cell operation. All the four factors have two levels, leading a full factorial design requiring 24 experiments leading to 16 experiments and fractional factorial experiments, 24−1, leading to 8 experiments. The experimental data collected were analyzed by statistical sensitivity analysis by checking the effect of one variable parameter on the other. The mixed interaction between the factors was also considered along with main interaction to explain the model developed using the design of experiments. The robust design condition for maximum fuel cell performance was found to be air flow rate, and the interaction between the air pressure and flow rate compared to all other factors and their interactions. These fractional factorial experiments, presently applied to fuel cell systems, can be extended to other ranges and factors with various levels, with a goal to minimize the variation caused by various factors that influence the fuel cell performance but with less number of trials compared to full factorial experiments.


2015 ◽  
Vol 137 (9) ◽  
Author(s):  
Brian Sylcott ◽  
Jeremy J. Michalek ◽  
Jonathan Cagan

In conjoint analysis, interaction effects characterize how preference for the level of one product attribute is dependent on the level of another attribute. When interaction effects are negligible, a main effects fractional factorial experimental design can be used to reduce data requirements and survey cost. This is particularly important when the presence of many parameters or levels makes full factorial designs intractable. However, if interaction effects are relevant, main effects design can create biased estimates and lead to erroneous conclusions. This work investigates consumer preference interactions in the nontraditional context of visual choice-based conjoint analysis, where the conjoint attributes are parameters that define a product's shape. Although many conjoint studies assume interaction effects to be negligible, they may play a larger role for shape parameters. The role of interaction effects is explored in two visual conjoint case studies. The results suggest that interactions can be either negligible or dominant in visual conjoint, depending on consumer preferences. Generally, we suggest using randomized designs to avoid any bias resulting from the presence of interaction effects.


Energies ◽  
2019 ◽  
Vol 12 (13) ◽  
pp. 2462 ◽  
Author(s):  
Jun-hui Zhang ◽  
Gan Liu ◽  
Ruqi Ding ◽  
Kun Zhang ◽  
Min Pan ◽  
...  

With the compact circuit layout and small size, hydraulic manifolds sometimes cause high pressure loss. The purpose of this paper is to investigate the pressure loss under different circumstances with various geometry features and present solutions to reduce pressure loss. The pressure loss performance is evaluated by both experimental and numerical methods. Verified by the experiments, the numerical simulations are qualified to depict the correct trend of the pressure drop. After the basic analysis of traditional passages, three novel forms are proposed, which are very hard to be manufactured by a common method. Furthermore, the geometrical features are selected optimally by means of full factorial experiments to balance the pressure loss and space requirement. Moreover, taking advantage of 3D printing, it is possible to build the passages in novel forms which are beyond the capacity of conventional manufacturing. Results show that the pressure loss can be reduced considerably by adopting a smooth transition, where the reduction can reach up to 50%.


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