scholarly journals Using the Elements of Manufacturing Systems Management in the Calculation of the Implementation of a Serial-Modular Industrial Robot within a Flexible Work Cell Designed for Special Applications

PAMM ◽  
2012 ◽  
Vol 12 (1) ◽  
pp. 621-622
Author(s):  
Alexandru Marius Rizescu ◽  
Silviu Mihai Petrişor
Symmetry ◽  
2021 ◽  
Vol 13 (2) ◽  
pp. 226
Author(s):  
Xuyang Zhao ◽  
Cisheng Wu ◽  
Duanyong Liu

Within the context of the large-scale application of industrial robots, methods of analyzing the life-cycle cost (LCC) of industrial robot production have shown considerable developments, but there remains a lack of methods that allow for the examination of robot substitution. Taking inspiration from the symmetry philosophy in manufacturing systems engineering, this article further establishes a comparative LCC analysis model to compare the LCC of the industrial robot production with traditional production at the same time. This model introduces intangible costs (covering idle loss, efficiency loss and defect loss) to supplement the actual costs and comprehensively uses various methods for cost allocation and variable estimation to conduct total cost and the cost efficiency analysis, together with hierarchical decomposition and dynamic comparison. To demonstrate the model, an investigation of a Chinese automobile manufacturer is provided to compare the LCC of welding robot production with that of manual welding production; methods of case analysis and simulation are combined, and a thorough comparison is done with related existing works to show the validity of this framework. In accordance with this study, a simple template is developed to support the decision-making analysis of the application and cost management of industrial robots. In addition, the case analysis and simulations can provide references for enterprises in emerging markets in relation to robot substitution.


2012 ◽  
Vol 516 ◽  
pp. 234-239 ◽  
Author(s):  
Wei Wu ◽  
Toshiki Hirogaki ◽  
Eiichi Aoyama

Recently, new needs have emerged to control not only linear motion but also rotational motion in high-accuracy manufacturing fields. Many five-axis-controlled machining centres are therefore in use. However, one problem has been the difficulty of creating flexible manufacturing systems with methods based on the use of these machine tools. On the other hand, the industrial dual-arm robot has gained attention as a new way to achieve accurate linear and rotational motion in an attempt to control a working plate like a machine tool table. In the present report, a cooperating dual-arm motion is demonstrated to make it feasible to perform stable operation control, such as controlling the working plate to keep a ball rolling around a circular path on it. As a result, we investigated the influence of each axis motion error on a ball-rolling path.


Author(s):  
Brian A. Weiss ◽  
Guixiu Qiao

Manufacturing work cell operations are typically complex, especially when considering machine tools or industrial robot systems. The execution of these manufacturing operations require the integration of layers of hardware and software. The integration of monitoring, diagnostic, and prognostic technologies (collectively known as prognostics and health management (PHM)) can aid manufacturers in maintaining the performance of machine tools and robot systems by providing intelligence to enhance maintenance and control strategies. PHM can improve asset availability, product quality, and overall productivity. It is unlikely that a manufacturer has the capability to implement PHM in every element of their system. This limitation makes it imperative that the manufacturer understand the complexity of their system. For example, a typical robot systems include a robot, end-effector(s), and any equipment, devices, or sensors required for the robot to perform its task. Each of these elements is bound, both physically and functionally, to one another and thereby holds a measure of influence. This paper focuses on research to decompose a work cell into a hierarchical structure to understand the physical and functional relationships among the system’s critical elements. These relationships will be leveraged to identify areas of risk, which would drive a manufacturer to implement PHM within specific areas.


2015 ◽  
Vol 2015 ◽  
pp. 1-2
Author(s):  
Taho Yang ◽  
Mu-Chen Chen ◽  
Felix T. S. Chan ◽  
Chiwoon Cho ◽  
Vikas Kumar

Technologies ◽  
2021 ◽  
Vol 9 (4) ◽  
pp. 79
Author(s):  
Vladimir Gurau ◽  
Beau Ragland ◽  
Daniel Cox ◽  
Andrew Michaud ◽  
Lloyd Busby

A robotic technology consisting of an industrial robot mounted on an autonomous rover used to tap slash pine trees and collect their oleoresin for processing is introduced, and the technological challenges related to the robotic operations are discussed in detail. Unlike the case of industrial automated manufacturing systems where the relative position between the tool and workpiece can be controlled within a few hundredths of a millimeter accuracy, when used in highly unstructured environments characteristic to forestry or agriculture, the positioning accuracy between the industrial robot and the target on which it operates can be much lower than the accuracy required for the operation of the industrial robot. The paper focuses on presenting the robotic operations necessary for drilling three converging boreholes in the pine tree, spraying the boreholes with chemicals, inserting a plastic tube with pre-attached collection bag in one borehole and inserting two plugs in other two boreholes. The challenges related to performing these robotic operations in conditions of large variations in the actual shape of the pine tree trunk and variations in the relative position between the robot and the pine tree after the autonomous vehicle positions itself in front of the tree are presented. The technical solutions used to address these challenges are also described. The strategies used to programmatically adjust the robot toolpath based on detection of the borehole entry points and on the measurement of the insertion force are presented.


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