Automatic Generation of Design Improvements by Applying Knowledge Based Engineering to the Post-processing of Finite Element Analysis

Author(s):  
Craig B. Chapman ◽  
Martyn Pinfold
2021 ◽  
Vol 3 (1) ◽  
Author(s):  
Xiaodong He ◽  
Christopher-Denny Matte ◽  
Tsz-Ho Kwok

AbstractThe paper presents a novel manufacturing approach to fabricate origami based on 3D printing utilizing digital light processing. Specifically, we propose to leave part of the model uncured during the printing step, and then cure it in the post-processing step to set the shape in a folded configuration. While the cured regions in the first step try to regain their unfolded shape, the regions cured in the second step attempt to keep their folded shape. As a result, the final shape is obtained when both regions’ stresses reach equilibrium. Finite element analysis is performed in ANSYS to obtain the stress distribution on common hinge designs, demonstrating that the square-hinge has a lower maximum principal stress than elliptical and triangle hinges. Based on the square-hinge and rectangular cavity, two variables—the hinge width and the cavity height—are selected as principal variables to construct an empirical model with the final folding angle. In the end, experimental verification shows that the developed method is valid and reliable to realize the proposed deformation and 3D development of 2D hinges.


2011 ◽  
Author(s):  
David Fornaro

Finite Element Analysis (FEA) is mature technology that has been in use for several decades as a tool to optimize structures for a wide variety of applications. Its application to composite structures is not new, however the technology for modeling and analyzing the behavior of composite structures continues to evolve on several fronts. This paper provides a review of the current state-of-the-art with regard to composites FEA, with a particular emphasis on applications to yacht structures. Topics covered are divided into three categories: Pre-processing; Postprocessing; and Non-linear Solutions. Pre-processing topics include meshing, ply properties, laminate definitions, element orientations, global ply tracking and load case development. Post-processing topics include principal stresses, failure indices and strength ratios. Nonlinear solution topics include progressive ply failure. Examples are included to highlight the application of advanced finite element analysis methodologies to the optimization of composite yacht structures.


Author(s):  
Cédric P Laurent ◽  
Béatrice Böhme ◽  
Jolanthe Verwaerde ◽  
Luc Papeleux ◽  
Jean-Philippe Ponthot ◽  
...  

Osteosynthesis for canine long bones is a complex process requiring knowledge of biology, surgical techniques and (bio)mechanical principles. Subject-specific finite element analysis constitutes a promising tool to evaluate the effect of surgical intervention on the global properties of a bone–implant construct, but suffers from a lack of validation. In this study, the biomechanical behavior of 10 canine humeri was compared before and after creation of a 10 mm bone defect stabilized with an eight-hole locking compression plate (Synthes®) and two locking screws on each fragment. The response under compression of both intact and plated samples was measured experimentally and reproduced with a finite element model. The experimental stiffness ratio between plated and intact bone was equal to 0.39 ± 0.06. A subject-specific finite element analysis including density-dependent elasto-plastic material properties for canine bone and automatic generation of orthopedic implants was then conducted to recover these experimental results. The stiffness of intact and plated samples could be predicted, with no significant differences with experimental data. The simulated stiffness ratio between plated and intact canine bone was equal to 0.43 ± 0.03. This study constitutes a first step toward the building of a virtual database of pre-computed cases, aiming at helping the veterinary surgeons to make decisions regarding the most suited orthopedic solution for a given dog and a given fracture.


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