Determining the Parameters Effecting the Work of the Lubricants Supplying System at Wide-Strip Hot Rolling

Author(s):  
Roman R. Dema ◽  
Ruslan N. Amirov ◽  
Olga B. Kalugina
Keyword(s):  
Author(s):  
V.V. Verenev

The aim of the work is to summarize the results of experimental-industrial and theoretical studies of dynamic processes in wide-strip hot rolling mills 1680, 1700, 2000 and 2500. We describe the methods of collecting, storing, identifying, visualizing and mathematical processing of large data arrays, which made it possible to establish new laws and correlations of technological parameters. New results related to the peculiarities of transient processes, their patterns and the use of the latter for the purpose of diagnosing technology and equipment condition are presented. Vibrodynamic processes are described when the strip is captured by the rollers. For the first time, a correlation between the maximum peak moment when the strip is captured and the static rolling moment on the 1680 mill is obtained and substantiated by measuring and statistical modeling. A new mathematical model of the roll line is developed, incorporating the equations of dynamic processes in gears and axles of the gearbox. For the first time, the dynamics of the formation of intercellular tensions in the process of sequential filling and release with a 6-cell band is shown. A complete mathematical model and a computer program for the dynamic interaction of six-group stands of a rolling strip have been developed. A new line of research has been proposed, which includes the search, substantiation and testing of new methods and methods for diagnosing the technical condition of rolling mills based on the use of transients and their parameters in various modes of equipment operation. Proposed and tested in industrial conditions at the mills 1680 and 1700-M are effective ways to reduce the impact loads during the period of the strip capture by the rollers.


Author(s):  
Andrey Radionov ◽  
◽  
Alexander Karandaev ◽  
Boris Loginov ◽  
Olga Gasiyarovа ◽  
...  

This article considers the development of digital twins (DT) for the mechatronic facilities of the coiling machine group in a wide-strip hot rolling mill. The analysis of Russian and foreign sources confirmed that a lot of attention is paid to the economy digitalization. All of the leading metal plant equipment and electrical engineering system manufacturers are working on creating DTs. The analysis of the literature showed that the authors lack a uniform understanding of the conceptual directions in the creation of DTs and there are many definitions of this term. Therefore, the first part of the article deals with the analysis of the digital twin concepts according to their application at industrial companies. The authors substantiate the feasibility of the DT de-velopment for the electromechanical and mechatronic systems of the most complex metal production components, i.e., rolling mills. This initiative development is relevant due to the reconstruction of the 2500 wide-strip hot rolling mill at Magnitogorsk Iron and Steel Works PJSC (MMK PJSC) that involves the installation of unique equipment. Due to this, the development of DTs to implement the virtual commissioning of the equipment becomes a priority. The virtual adjustment of automation and process control systems is also required. This problem can be solved through the example of three coiling machines, each of which has electric and hydraulic auxiliary equipment. These coiling machines are used for rolling the heavy hot-rolled bar and they feature a unique design. Therefore, the development of DTs for mechatronic facilities is a novel scientific problem. The authors propose the methods for the development of DTs used in the virtual commissioning of process control systems. They present the structure of the coiling section automation system and the structure of the DT imple-mented on the basis of programmable logic controllers (PLC). The authors provide the specifications for the Siemens PLCs installed at each of the coiling machines and the coiling machine master controller. To develop the control systems for electric and hydraulic drives, it is recommended to use the Matlab Simulink software package. The authors provide temporal dependencies obtained using DTs and other similar oscillograph charts produced during the operation of the coiling machine that can help model the operation of the mechanisms in question. The results of their comparison show that the processes correspond to each other. Thus, the use of the developed DT to adjust the electrotechnical systems of rolling mills is reasoned. The accepted concept of making digital twins for the electrotechnical systems of rolling mill components is relevant and technically feasible


2019 ◽  
Vol 291 ◽  
pp. 63-71 ◽  
Author(s):  
Oleksandr H. Kurpe ◽  
Volodymyr V. Kukhar ◽  
Eduard S. Klimov ◽  
Andriy H. Prysiazhnyi

Тhere has been developed technology, and pilot batch of hot rolling coils (6×1500 mm, steel grade S355MC) has been produced using thermo-mechanical controlled process (TMCP) for the wide-strip rolling mill 1700. The integrated technology for TMCP coil production (steel grade S355MC) has been firstly developed for the rolling mill 1700 in accordance with EN 10149-2. Air cooling for coils to 450°C after coiling has been firstly used in the developed technology, which provides for decrease in air scale and improvement of surface quality for the customers. It is possible to manufacture rolled products up to 6×1500 mm (steel grade S355MC) in accordance with EN 10149-2 using the existing equipment without exceeding the existing process constraints during its operation and without upgrading. It is possible to further master the rolled products, which are manufactured according to the TMCP technology.


Author(s):  
S I Platov ◽  
R R Dema ◽  
M V Kharchenko ◽  
R N Amirov
Keyword(s):  

Metallurgist ◽  
2011 ◽  
Vol 55 (7-8) ◽  
pp. 574-581
Author(s):  
P. P. Poletskov
Keyword(s):  

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