Rotor Blade Vibration Measurement on Aero Gas Turbine Engines

2020 ◽  
pp. 263-273
Author(s):  
T. Devi Priya ◽  
Sunil Kumar ◽  
Devendra Pratap ◽  
S. Shylaja ◽  
T. N. Satish ◽  
...  
Keyword(s):  
Gas Turbine ◽  
Rotor Blade ◽  
Vibration Measurement ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Blade Vibration

A blade tip-timing method without once-per-revolution sensor for blade vibration measurement in gas turbine engines

2020 ◽  
Author(s):  
Chengwei Fan ◽  
Yadong Wu ◽  
Pete Russhard ◽  
Can Ruan ◽  
Anjenq Wang
Keyword(s):  
Gas Turbine ◽  
Resonance Region ◽  
Operating Conditions ◽  
Vibration Measurement ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Rotor Speed ◽  
Blade Vibration ◽  
Reference Probe ◽  
Blade Tip

The blade vibration measurement is crucial for gas turbine engines in order to ensure safe operations. One of the techniques is blade tip-timing (BTT), which is under the assumption that rotor speed is constant and depends on a once-per-revolution (OPR) timing reference to calculate the blade tip displacement, and identifying the blade sequence. However, this assumption is incorrect for transient conditions, and the installation of OPR sensor sometimes is not allowable and reliable. These reasons greatly limit the application of BTT technique. This paper proposes a self-correcting (SC) BTT method to realize the blade vibration measurement under different operating conditions without using the OPR sensor, which is based on the polynomial fitting and a reference probe is used to correct high-order fitting coefficients. Numerical results show that the SC-BTT method can greatly reduce the fitting error caused by blade pitch and vibrational parameters. Experimental results demonstrate that the proposed technique is capable of removing the limitation of the lack of OPR sensor and overcoming the drawbacks of OPR system, such as the failure of OPR sensor or low-speed resolution. For three investigated cases, the relative errors of derived rotor speed are below 0.12%. The relative error of blade peak-to-peak amplitude (PPA) and the initial phase angle are around 3% at the resonance region with engine order (EO) 2.

Numerical Investigation of Aerothermal Characteristics of the Blade Tip and Near-Tip Regions of a Transonic Turbine Blade

2015 ◽  
Vol 137 (9) ◽  
Author(s):  
A. Arisi ◽  
S. Xue ◽  
W. F. Ng ◽  
H. K. Moon ◽  
L. Zhang
Keyword(s):  
Heat Transfer ◽  
Mach Number ◽  
Gas Turbine ◽  
Turbine Blade ◽  
Rotor Blade ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Tip Leakage Flow ◽  
Blade Tip ◽  
Exit Mach Number

In modern gas turbine engines, the blade tips and near-tip regions are exposed to high thermal loads caused by the tip leakage flow. The rotor blades are therefore carefully designed to achieve optimum work extraction at engine design conditions without failure. However, very often gas turbine engines operate outside these design conditions which might result in sudden rotor blade failure. Therefore, it is critical that the effect of such off-design turbine blade operation be understood to minimize the risk of failure and optimize rotor blade tip performance. In this study, the effect of varying the exit Mach number on the tip and near-tip heat transfer characteristics was numerically studied by solving the steady Reynolds averaged Navier Stokes (RANS) equation. The study was carried out on a highly loaded flat tip rotor blade with 1% tip gap and at exit Mach numbers of Mexit = 0.85 (Reexit = 9.75 × 105) and Mexit = 1.0 (Reexit = 1.15 × 106) with high freestream turbulence (Tu = 12%). The exit Reynolds number was based on the rotor axial chord. The numerical results provided detailed insight into the flow structure and heat transfer distribution on the tip and near-tip surfaces. On the tip surface, the heat transfer was found to generally increase with exit Mach number due to high turbulence generation in the tip gap and flow reattachment. While increase in exit Mach number generally raises he heat transfer over the whole blade surface, the increase is significantly higher on the near-tip surfaces affected by leakage vortex. Increase in exit Mach number was found to also induce strong flow relaminarization on the pressure side near-tip. On the other hand, the size of the suction surface near-tip region affected by leakage vortex was insensitive to changes in exit Mach number but significant increase in local heat transfer was noted in this region.

Using the Similarity Theory in the Design of Gas Turbine Engines

2021 ◽  
pp. 48-57
Author(s):  
V.D. Molyakov ◽  
B.A. Kunikeev
Keyword(s):  
Gas Turbine ◽  
Rotor Blade ◽  
Similarity Theory ◽  
Rotor Blades ◽  
Design Flow ◽  
Fourth Generation ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Gas Temperature ◽  
Turbine Stage

At present, in the promising development of gas turbine engines compared to at least the fourth generation products, there have been significant changes in the approaches to the design of engine. First of all, it is an increase in maximum values of temperature, gas pressure and circumferential flow speeds, an increase in power of the turbine stage, as well as improvement of the turbine manufacturing technology. All these factors lead to the fact that when designing the flow parts of the gas turbine, it is necessary at the fixed design flow rate of the working medium in the engine, i.e. at the fixed diameters, lengths of the nozzle and rotor blades forming the outline of the inter-blade channels, to increase the blade chords with the corresponding reduction of the number of blades in the row. The increase in turbine stage power associated with the increase in temperature, pressure (density), and circumferential velocity increases the bending stresses leading to the need to increase chords at a fixed blade length. Significant reduction of number of blades in stages, simplifies technology of blades manufacturing. A substantial increase in the maximum gas temperature, in the perspective of more than 2000 K, also leads to the need to increase the blade chords, due to the need to place cooling cavities in the blades. As a result, contradictions arise with the use of similarity theory in the design of stages of turbines of different purpose, as some of the main requirements of similarity are violated — geometric similarity of blade channels of the flow part and then the use of the generally accepted number Re by the chord of blades loses meaning. Therefore, it is necessary to carry out detailed investigations of all flow parameters in four stages of turbines with detection of influence of change of rotor blade chords at equal length of blades. And justify the effect of change of rotor blade chords on physical processes in flow parts of turbines in engines of various purpose.

Numerical Investigation of Aerothermal Characteristics of the Blade Tip and Near-Tip Regions of a Transonic Turbine Blade

2014 ◽  
Author(s):  
A. Arisi ◽  
S. Xue ◽  
W. F. Ng ◽  
H. K. Moon ◽  
L. Zhang
Keyword(s):  
Heat Transfer ◽  
Mach Number ◽  
Gas Turbine ◽  
Turbine Blade ◽  
Rotor Blade ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Tip Leakage Flow ◽  
Blade Tip ◽  
Exit Mach Number

In modern gas turbine engines, the blade tips and near-tip regions are exposed to high thermal loads caused by the tip leakage flow. The rotor blades are therefore carefully designed to achieve optimum work extraction at engine design conditions without failure. However, very often gas turbine engines operate outside these design conditions which might result in sudden rotor blade failure. Therefore, it is critical that the effect of such off-design turbine blade operation be understood to minimize the risk of failure and optimize rotor blade tip performance. In this study, the effect of varying the exit Mach number on the tip and near-tip heat transfer characteristics was numerically studied by solving the steady Reynolds Averaged Navier Stokes (RANS) equation. The study was carried out on a highly loaded flat tip rotor blade with 1% tip gap and at exit Mach numbers of Mexit = 0.85 (Reexit = 9.75 × 105) and Mexit = 1.0 (Reexit = 1.15 × 106) with high freestream turbulence (Tu = 12%). The exit Reynolds number was based on the rotor axial chord. The numerical results provided detailed insight into the flow structure and heat transfer distribution on the tip and near-tip surfaces. On the tip surface, the heat transfer was found to generally increase with exit Mach number due to high turbulence generation in the tip gap and flow reattachment. While increase in exit Mach number generally raises he heat transfer over the whole blade surface, the increase is significantly higher on the near-tip surfaces affected by leakage vortex. Increase in exit Mach number was found to also induce strong flow relaminarisation on the pressure side near-tip. On the other hand, the size of the suction surface near-tip region affected by leakage vortex was insensitive to changes in exit Mach number but significant increase in local heat transfer was noted in this region.

Gas Screen in Components of Gas Turbine Engines

1997 ◽  
Vol 28 (7-8) ◽  
pp. 536-542
Author(s):  
A. A. Khalatov ◽  
I. S. Varganov
Keyword(s):  
Gas Turbine ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Gas Screen

Potential Application of Composite Materials to Future Gas Turbine Engines

1988 ◽  
Author(s):  
James C. Birdsall ◽  
William J. Davies ◽  
Richard Dixon ◽  
Matthew J. Ivary ◽  
Gary A. Wigell
Keyword(s):  
Composite Materials ◽  
Gas Turbine ◽  
Potential Application ◽  
Turbine Engines ◽  
Gas Turbine Engines

Method of tribodiagnostics of d-30KU engines/KP with the use of a microwave plasma complex: results of metrological examination and analysis of the accuracy

2020 ◽  
pp. 22-29
Author(s):  
A. Bogoyavlenskiy ◽  
A. Bokov
Keyword(s):  
Gas Turbine ◽  
Microwave Plasma ◽  
Technical Condition ◽  
The State ◽  
Turbine Engines ◽  
Metrological Examination ◽  
Gas Turbine Engines ◽  
High Frequency Plasma ◽  
Frequency Plasma ◽  
Primary Standards

The article contains the results of the metrological examination and research of the accuracy indicators of a method for diagnosing aircraft gas turbine engines of the D30KU/KP family using an ultra-high-frequency plasma complex. The results of metrological examination of a complete set of regulatory documents related to the diagnostic methodology, and an analysis of the state of metrological support are provided as well. During the metrological examination, the traceability of a measuring instrument (diagnostics) – an ultrahigh-frequency plasma complex – is evaluated based on the scintillation analyzer SAM-DT-01–2. To achieve that, local verification schemes from the state primary standards of the corresponding types of measurements were built. The implementation of measures to eliminate inconsistencies identified during metrological examination allows to reduce to an acceptable level the metrological risks of adverse situations when carrying out aviation activities in industry and air transportation. In addition, the probability of occurrence of errors of the first and second kind in the technological processes of tribodiagnostics of aviation gas turbine engines is reduced when implementing a method that has passed metrological examination in real practice. At the same time, the error in determining ratings and wear indicators provides acceptable accuracy indicators and sufficient reliability in assessing the technical condition of friction units of the D-30KP/KP2/KU/KU-154 aircraft engines.

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