A blade tip-timing method without once-per-revolution sensor for blade vibration measurement in gas turbine engines

2020 ◽  
Author(s):  
Chengwei Fan ◽  
Yadong Wu ◽  
Pete Russhard ◽  
Can Ruan ◽  
Anjenq Wang
Keyword(s):  
Gas Turbine ◽  
Resonance Region ◽  
Operating Conditions ◽  
Vibration Measurement ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Rotor Speed ◽  
Blade Vibration ◽  
Reference Probe ◽  
Blade Tip

The blade vibration measurement is crucial for gas turbine engines in order to ensure safe operations. One of the techniques is blade tip-timing (BTT), which is under the assumption that rotor speed is constant and depends on a once-per-revolution (OPR) timing reference to calculate the blade tip displacement, and identifying the blade sequence. However, this assumption is incorrect for transient conditions, and the installation of OPR sensor sometimes is not allowable and reliable. These reasons greatly limit the application of BTT technique. This paper proposes a self-correcting (SC) BTT method to realize the blade vibration measurement under different operating conditions without using the OPR sensor, which is based on the polynomial fitting and a reference probe is used to correct high-order fitting coefficients. Numerical results show that the SC-BTT method can greatly reduce the fitting error caused by blade pitch and vibrational parameters. Experimental results demonstrate that the proposed technique is capable of removing the limitation of the lack of OPR sensor and overcoming the drawbacks of OPR system, such as the failure of OPR sensor or low-speed resolution. For three investigated cases, the relative errors of derived rotor speed are below 0.12%. The relative error of blade peak-to-peak amplitude (PPA) and the initial phase angle are around 3% at the resonance region with engine order (EO) 2.

Fuel Flexibility in LM2500 and LM6000 Dry Low Emission Engines

2012 ◽  
Vol 134 (5) ◽  
Author(s):  
John Blouch ◽  
Hejie Li ◽  
Mark Mueller ◽  
Richard Hook
Keyword(s):  
Gas Turbine ◽  
Operating Conditions ◽  
Inert Gases ◽  
Effect Of Temperature ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Kinetics Analysis ◽  
Fuel Flexibility ◽  
Low Emission ◽  
Commercial Operation

The LM2500 and LM6000 dry-low-emissions aeroderivative gas turbine engines have been in commercial service for 15 years and have accumulated nearly 10 × 106 hours of commercial operation. The majority of these engines utilize pipeline quality natural gas predominantly comprised of methane. There is; however, increasing interest in nonstandard fuels that contain varying levels of higher hydrocarbon species and/or inert gases. This paper reports on the demonstrated operability of LM2500 and LM6000 DLE engines with nonstandard fuels. In particular, rig tests at engine conditions were performed to demonstrate the robustness of the dual-annular counter-rotating swirlers premixer design, relative to flameholding with fuels containing high ethane, propane, and N2 concentrations. These experiments, which test the ability of the hardware to shed a flame introduced into the premixing region, have been used to expand the quoting limits for LM2500 and LM6000 gas turbine engines to elevated C2+ levels. In addition, chemical kinetics analysis was performed to understand the effect of temperature, pressure, and fuel compositions on flameholding. Test data for different fuels and operating conditions were successfully correlated with Damkohler number.

Fuel Flexibility in LM2500 and LM6000 Dry Low Emission Engines

2011 ◽  
Author(s):  
John Blouch ◽  
Hejie Li ◽  
Mark Mueller ◽  
Richard Hook
Keyword(s):  
Gas Turbine ◽  
Operating Conditions ◽  
Inert Gases ◽  
Effect Of Temperature ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Kinetics Analysis ◽  
Fuel Flexibility ◽  
Low Emission ◽  
Commercial Operation

The LM2500 and LM6000 dry-low-emissions (DLE) aeroderivative gas turbine engines have been in commercial service for 15 years and have accumulated nearly 10 million hours of commercial operation. The majority of these engines utilize pipeline quality natural gas predominantly comprised of methane. There is, however, increasing interest in nonstandard fuels that contain varying levels of higher hydrocarbon species and/or inert gases. This paper reports on the demonstrated operability of LM2500 and LM6000 DLE engines with nonstandard fuels. In particular, rig tests at engine conditions were performed to demonstrate the robustness of the dual-annular counter-rotating swirlers (DACRS) premixer design, relative to flameholding with fuels containing high ethane, propane, and N2 concentrations. These experiments, which test the ability of the hardware to shed a flame introduced into the premixing region, have been used to expand the quoting limits for LM2500 and LM6000 gas turbine engines to elevated C2+ levels. In addition, chemical kinetics analysis was performed to understand the effect of temperature, pressure, and fuel compositions on flameholding. Test data for different fuels and operating conditions were successfully correlated with Damkohler number.

scholarly journals Approaches to the Prevaporized-Premixed Combustor Concept for Gas Turbines

1975 ◽  
Author(s):  
L. J. Spadaccini ◽  
E. J. Szetela
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Bluff Body ◽  
Porous Plate ◽  
Operating Conditions ◽  
Fuel Oil ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Operational Conditions ◽  
Lean Combustion

An experimental investigation was performed to evaluate a combustor concept which is applicable to gas turbine engines and is believed to offer valuable pollution control advantages relative to the conventional liquid-fuel-spray approach. It involves fuel prevaporization, premixing and lean combustion and may be applied to the design of combustors for aircraft, industrial or automotive powerplants. Two types of bluff-body flameholders, viz. porous-plate and drilled-plate, were evaluated for use as flame stabilizers within the combustor. Tests were conducted under sets of steady-state operational conditions corresponding, respectively, to applications in a low-pressure regenerative-cycle and high-pressure nonregenerative-cycle automobile gas turbine engines. The data acquired can be used to design gas turbine combustors having predicted performance characteristics which are better than those required to meet the most stringent automobile emissions regulations of the Federal “Clean Air Act.” Fuel prevaporization can be accomplished either externally, prior to admission into the engine airstream, or internally by the airstream itself. In support of the prevaporization concept, the feasibility of vaporizing No 2 fuel oil in a heat exchanger which is external to the engine was investigated. Tests conducted at representative operating conditions indicated that a deposit of 0.01 0-in. thickness was collected on the vaporizer wall after 50 hr of operation. A much shorter period of cleaning with hot air was sufficient to remove the deposit.

Prediction of CO Emission Index for Aviation Gas Turbine Combustor Using Flamelet Generated Manifold Combustion Model

2021 ◽  
Author(s):  
Saurabh Patwardhan ◽  
Pravin Nakod ◽  
Stefano Orsino ◽  
Rakesh Yadav ◽  
Fang Xu ◽  
...  
Keyword(s):  
Gas Turbine ◽  
Liquid Fuel ◽  
Operating Conditions ◽  
Turbine Engines ◽  
Combustion Model ◽  
Gas Turbine Engines ◽  
Gas Turbine Combustor ◽  
Flamelet Generated Manifold ◽  
Emission Index ◽  
Co Emission

Abstract Carbon monoxide (CO) has been identified as one of the regulated pollutants and gas turbine manufacturers target to reduce the CO emission from their gas turbine engines. CO forms primarily when carbonous fuels are not burnt completely, or products of combustion are quenched before completing the combustion. Numerical simulations are effective tools that allow a better understanding of the mechanisms of CO formation in gas turbine engines and are useful in evaluating the effect of different parameters like swirl, fuel atomization, mixing etc. on the overall CO emission for different engine conditions like idle, cruise, approach and take off. In this paper, a thorough assessment of flamelet generated manifold (FGM) combustion model is carried out to predict the qualitative variation and magnitude of CO emission index with the different configurations of a Honeywell test combustor operating with liquid fuel under idle condition, which is the more critical engine condition for CO emission. The different designs of the test combustor are configured in such a way that they yield different levels of CO and hence are ideal to test the accuracy of the combustion model. Large eddy simulation (LES) method is used for capturing the turbulence accurately along with the FGM combustion model that is computationally economical compared to the detailed/reduced chemistry modeling using finite rate combustion model. Liquid fuel spray breakup is modeled using stochastic secondary droplet (SSD) model. Four different configurations of the aviation gas turbine combustor are studied in this work referring to earlier work by Xu et al. [1]. It is shown that the FGM model can predict CO trends accurately. The other global parameters like exit temperature, NOx emissions, pattern factor also show reasonable agreement with the test data. The sensitivity of the CO prediction to the liquid fuel droplet breakup model parameters is also studied in this work. Although the trend of CO variation is captured for different values of breakup parameters, the absolute magnitude of CO emission index differs significantly with the change in the values of breakup parameters suggesting that the spray has a larger impact on the quantitative prediction of CO emission. An accurate prediction of CO trends at idle conditions using FGM model extends the applicability of FGM model to predict different engine operating conditions for different performance criteria accurately.

Numerical Investigation of Aerothermal Characteristics of the Blade Tip and Near-Tip Regions of a Transonic Turbine Blade

2015 ◽  
Vol 137 (9) ◽  
Author(s):  
A. Arisi ◽  
S. Xue ◽  
W. F. Ng ◽  
H. K. Moon ◽  
L. Zhang
Keyword(s):  
Heat Transfer ◽  
Mach Number ◽  
Gas Turbine ◽  
Turbine Blade ◽  
Rotor Blade ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Tip Leakage Flow ◽  
Blade Tip ◽  
Exit Mach Number

In modern gas turbine engines, the blade tips and near-tip regions are exposed to high thermal loads caused by the tip leakage flow. The rotor blades are therefore carefully designed to achieve optimum work extraction at engine design conditions without failure. However, very often gas turbine engines operate outside these design conditions which might result in sudden rotor blade failure. Therefore, it is critical that the effect of such off-design turbine blade operation be understood to minimize the risk of failure and optimize rotor blade tip performance. In this study, the effect of varying the exit Mach number on the tip and near-tip heat transfer characteristics was numerically studied by solving the steady Reynolds averaged Navier Stokes (RANS) equation. The study was carried out on a highly loaded flat tip rotor blade with 1% tip gap and at exit Mach numbers of Mexit = 0.85 (Reexit = 9.75 × 105) and Mexit = 1.0 (Reexit = 1.15 × 106) with high freestream turbulence (Tu = 12%). The exit Reynolds number was based on the rotor axial chord. The numerical results provided detailed insight into the flow structure and heat transfer distribution on the tip and near-tip surfaces. On the tip surface, the heat transfer was found to generally increase with exit Mach number due to high turbulence generation in the tip gap and flow reattachment. While increase in exit Mach number generally raises he heat transfer over the whole blade surface, the increase is significantly higher on the near-tip surfaces affected by leakage vortex. Increase in exit Mach number was found to also induce strong flow relaminarization on the pressure side near-tip. On the other hand, the size of the suction surface near-tip region affected by leakage vortex was insensitive to changes in exit Mach number but significant increase in local heat transfer was noted in this region.

scholarly journals Microwave Blade Tip Clearance Measurement System

1996 ◽  
Author(s):  
Richard Grzybowski ◽  
George Foyt ◽  
Hartwig Knoell ◽  
William Atkinson ◽  
Josef Wenger
Keyword(s):  
Gas Turbine ◽  
Measurement System ◽  
Ceramic Materials ◽  
Tip Clearance ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Phase Measurements ◽  
Blade Tip ◽  
Clearance Control ◽  
Blade Tip Clearance

This paper describes the development of a Microwave Tip Clearance Measurement System for use in the gas turbine environment Applications for this sensor include basic tip clearance measurements, seal wear measurement and active blade tip clearance control in gas turbine engines. The system being developed was designed for useful operation to temperatures exceeding 1093°F, since only ceramic materials are directly exposed in the gas path. Other advantages of this microwave approach to blade tip clearance sensing include the existence of an inherent self-calibration in the sensor that permits accurate operation despite temperature variations and possible abrasion by the rotating blades. Earlier experiments designed to simulate this abrasion of the sensor head indicated that rubs as deep as 1 mm (40 mils) were easily tolerated. In addition, unlike methods based upon phase measurements, this method is very insensitive to cable vibration and length variations. Finally, this microwave technique is expected to be insensitive to fuel and other engine contamination, since it is based on the measurement of resonant frequencies, which are only slightly affected by moderate values of loss due to contamination.

scholarly journals An Adaptive Model-Based Framework for Prognostics of Gas Path Faults in Aircraft Gas Turbine Engines

2019 ◽  
Vol 10 (2) ◽  
Author(s):  
Ogechukwu Alozie ◽  
Yi-Guang Li ◽  
Xin Wu ◽  
Xingchao Shong ◽  
Wencheng Ren
Keyword(s):  
Gas Turbine ◽  
Fault Isolation ◽  
Performance Model ◽  
Remaining Useful Life ◽  
Operating Conditions ◽  
Sensor Data ◽  
Turbine Engines ◽  
Gas Turbine Engines ◽  
Degradation Models ◽  
Useful Life

This paper presents an adaptive framework for prognostics in civil aero gas turbine engines, which incorporates both performance and degradation models, to predict the remaining useful life of the engine components that fail predominantly by gradual deterioration over time. Sparse information about the engine configuration is used to adapt a performance model, which serves as a baseline for implementing optimum sensor selection, operating data correction, fault isolation, noise reduction and component health diagnostics using nonlinear Gas Path Analysis (GPA). Degradation models, which describe the progression of faults until failure, are then applied to the diagnosed component health indices from previous run-to-failure cases. These models constitute a training library from which fitness evaluation to the current test case is done. The final remaining useful life (RUL) prediction is obtained as a weighted sum of individually evaluated RULs for each training case. This approach is validated using dataset generated by the Commercial Modular Aero-Propulsion System Simulation (CMAPSS) software, which comprises both training and testing instances of run-to-failure sensor data for a turbofan engine, some of which are obtained at different operating conditions and for multiple fault modes. The results demonstrate the capability of improved prognostics of faults in aircraft engine turbomachinery using models of system behavior, with continuous health monitoring data.

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