Relation between the residual stresses and the high-temperature oxidation resistance of superalloys protected by plasma-sprayed coatings. II

1990 ◽  
Vol 33 (3-4) ◽  
pp. 321-355 ◽  
Author(s):  
A. M. Huntz ◽  
J. L. Lebrun ◽  
A. Boumaza
Author(s):  
Zongjun Tian ◽  
Lida Shen ◽  
Zhidong Liu ◽  
Yinhui Huang

In order to further improve the high-temperature oxidation resistance of TiAl intermetallic alloys, MCrAlY coatings were fabricated by plasma spraying and plasma spraying-laser remelting technologies. The microstructures of the as-sprayed and laser-remelted MCrAlY coatings were studied. In addition, the oxidation behaviors at 850 °C for three samples were investigated. One sample is the matrix of TiA1 intermetallic alloys, the other one is processed by plasma-spraying MCrAlY coatings, and the third one is processed by plasma-spraying and laser-remelting MCrAlY coatings. It was revealed that the oxidation resistance of TiAl intermetallics is weak due to lack of protection of Al2O3 film formed on the surface. The plasma-sprayed MCrAlY coatings have better oxidation resistance than the TiAl intermetallics although the plasma-sprayed MCrAlY coatings have high density of porosity and a typical layered structure. It is demonstrated that most of the holes can be eliminated by laser remelting, leading to the best oxidation resistance of the third sample with the laser-remelted coatings. The high oxidation resistance of the laser-remelted coatings is mainly attributed to three aspects: firstly, an Al enriched zone on the coating surface is formed during laser remelting, which is transformed into a protective Al2O3 film during oxidation process. Secondly, laser remelting eliminates most of the defects in plasma-sprayed coatings and enhances its density, thus decreases the channel of oxidation diffusion in high temperature oxidation process. Thirdly, rapid cooling of laser remelting results in a grain refinement and a preferred oxidation of Al at the initial stage, leading to a reduction of oxidation rate.


2010 ◽  
Vol 34-35 ◽  
pp. 1876-1880
Author(s):  
Fei Chen ◽  
Hai Zhou ◽  
Jia Qing Chen ◽  
Fan Xiu Lu

The plasma sprayed gradated coating with the bottom layer of NiCrAlY and the top layer of (ZrO2+CaO) was prepared on the 1Cr18Ni9Ti steel surface by the plasma spraying technique. The phase structure and morphology of the gradated coating were analyzed by means of X-ray diffraction (XRD) and scanning electron microscopy (SEM). The high temperature oxidation resistance of the plasma sprayed samples at 800°C was investigated. The oxidation kinetics curve was worked out. The wear-resistance behavior of the graduated coating under dry sliding against GCr15 steel was evaluated on a ball-on-disc test rig. The results show that the thickness of gradated coating is about 320μm. The plasma sprayed gradated coating on stainless steel surface can improve the high temperature oxidation resistance of stainless steel. The oxidation rate of stainless steel is less than that of plasma sprayed gradated coating. The oxidation coating of plasma sprayed sample was very dense and is not easily exfoliated. The dense oxidation coating prevents the stainless steel from more oxidation. The friction coefficient of the 1Cr18Ni9Ti substrate was about 0.33 on dry sliding against the GCr15 steel, while the graduated coating experienced abated friction coefficient to 0.21 on the same testing condition.


Author(s):  
Liang Wu ◽  
Ge Yang ◽  
Yang Xu ◽  
Yifeng Xiao ◽  
Xi Li ◽  
...  

Alloy Digest ◽  
2006 ◽  
Vol 55 (6) ◽  

Abstract AK Steel 441 has good high-temperature strength, an equiaxed microstructure, and good high-temperature oxidation resistance. The alloy is a niobium-bearing ferritic stainless steel. This datasheet provides information on composition, hardness, and tensile properties as well as deformation. It also includes information on high temperature performance and corrosion resistance as well as forming and joining. Filing Code: SS-965. Producer or source: AK Steel.


2021 ◽  
pp. 159842
Author(s):  
Aikaterini Teknetzi ◽  
Evangelia Tarani ◽  
Dimitrios Stathokostopoulos ◽  
Dimitrios Karfaridis ◽  
Konstantinos Chrissafis ◽  
...  

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