Applications of High-Temperature Powder Metal Aluminum Alloys to Small Gas Turbines

JOM ◽  
1983 ◽  
Vol 35 (3) ◽  
pp. 76-81 ◽  
Author(s):  
Ponciano P. Millan
Alloy Digest ◽  
1976 ◽  
Vol 25 (10) ◽  

Abstract WALLEX No. 40 is a self-fluxing, cobalt-base hard-surfacing alloy with excellent resistance to a combination of corrosion and abrasion and relatively good impact properties. It has excellent red hardness and weldability. It is supplied only as atomized powder for application with Wall Colmonoy's SPRAYWELD and FUSEWELD processes. This datasheet provides information on composition, physical properties, hardness, elasticity, and compressive strength as well as fracture toughness. It also includes information on high temperature performance and corrosion resistance as well as forming, heat treating, and powder metal forms. Filing Code: Co-74. Producer or source: Wall Colmonoy Corporation.


Alloy Digest ◽  
2020 ◽  
Vol 69 (12) ◽  

Abstract Wieland Duro TZM is a molybdenum-titanium-zirconium-carbon alloy produced from pressed-and-sintered billets. Compared to unalloyed molybdenum, it exhibits higher recrystallization temperature and enhanced high-temperature strength and creep strength. Wieland Duro TZM is typically used between 700 and 1400 °C (1290 and 2550 °F) in a non-oxidizing environment. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on high temperature performance as well as machining and powder metal forms. Filing Code: Mo-20. Producer or source: Wieland Duro GmbH.


Alloy Digest ◽  
1974 ◽  
Vol 23 (4) ◽  

Abstract AMDRY 755 is a nickel-base alloy designed to provide good resistance to combinations of abrasion, corrosion, impact, heat and oxidation. The alloy has good machinability characteristics and is easier to machine than AMDRY 756. It is deposited by spraying on the desired surface at a thickness usually limited to a maximum of 0.080 inch. The data pertain to the deposit after fusing. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as fracture toughness. It also includes information on high temperature performance and corrosion resistance as well as forming, heat treating, machining, joining, and powder metal forms. Filing Code: Ni-204. Producer or source: Alloy Metals Inc..


Alloy Digest ◽  
1974 ◽  
Vol 23 (1) ◽  

Abstract AMDRY 754 is a nickel-base alloy formulated to provide good resistance to combinations of abrasion, corrosion, heat, impact shock and oxidation. It is deposited by spraying on the desired surface at a thickness usually limited to a maximum of 0.080 inch. Properties are on the deposit. This datasheet provides information on composition, physical properties, hardness, elasticity, tensile properties, and compressive strength. It also includes information on high temperature performance and corrosion resistance as well as heat treating, machining, and powder metal forms. Filing Code: Ni-199. Producer or source: Alloy Metals Inc..


Alloy Digest ◽  
1963 ◽  
Vol 12 (1) ◽  

Abstract Jessop-Saville H.40 is an alloy steel recommended for high-temperature stressed components of gas turbines. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as fracture toughness, creep, and fatigue. It also includes information on high temperature performance as well as forming, heat treating, machining, and joining. Filing Code: SA-140. Producer or source: Jessop-Saville Ltd, Brightside Works.


Alloy Digest ◽  
2006 ◽  
Vol 55 (3) ◽  

Abstract DuraTech 30 is a superhigh-speed steel evolved from the ASTM M3-2 composition, but with added cobalt. The exotic composition offers improved toughness and very high hardness. This datasheet provides information on composition, physical properties, hardness, and elasticity. It also includes information on high temperature performance and wear resistance as well as heat treating, machining, and powder metal forms. Filing Code: TS-629. Producer or source: Timken Latrobe Steel.


Author(s):  
Michele Scervini ◽  
Catherine Rae

A new Nickel based thermocouple for high temperature applications in gas turbines has been devised at the Department of Material Science and Metallurgy of the University of Cambridge. This paper describes the new features of the thermocouple, the drift tests on the first prototype and compares the behaviour of the new sensor with conventional mineral insulated metal sheathed Type K thermocouples: the new thermocouple has a significant improvement in terms of drift and temperature capabilities. Metallurgical analysis has been undertaken on selected sections of the thermocouples exposed at high temperatures which rationalises the reduced drift of the new sensor. A second prototype will be tested in follow-on research, from which further improvements in drift and temperature capabilities are expected.


Author(s):  
A. M. G. Luz ◽  
D. Balint ◽  
K. Nikbin

Progress in aero-engines and land-based gas turbines is continuously linked with a rise of the operating temperature. TBCs are multilayered structures which function together to effectively lower the temperature of its load-bearing superalloy substrate while simultaneously providing oxidation protection against high temperature combustion environments during operation. They typically comprise of a ceramic top coat for thermal insulation and a metallic bond coat that provides oxidation/corrosion resistance and enhances the adhesion of the YSZ to the superalloy substrate. Due to high-temperature oxidation of the bond coat, a thermally grown oxide (TGO) scale of continuous Al2O3 is formed between the ceramic top coat and the bond coat. The formation and growth of the TGO increases the mismatch of thermal expansion coefficients among the multilayered TBC and induce high thermal stresses leading to spallation of the YSZ coat from the underlying metal. Hence, nondestructive diagnostic tools that could reliably probe the subsurface damage state of TBCs are essential to take full advantage of these systems. In this contribution, a new concept of multiscale NDT system is presented. The instrument uses a combination of imaging-based methods with photoluminescence piezospectroscopy, a laser-based method. Imaging-based methods like mid-infrared reflectance, laser optical backscatter and infrared tomography were used to predict the overall lifetime of the coated component. When TBCs approach the end of life, micro-crack nucleation and propagation at the top coat/bond coat interface increases the amount of reflected light. This rise in reflectance was correlated with the lifetime of the component using a neural network that merges the mean and standard deviation value of the gray level. Photoluminescence piezospectroscopy was subsequently used to give information about the structural integrity of the hot spots identified in the image analysis. This laser-based technique measures in-situ the residual stress in the TGO at room temperature. Damage leads to a relaxation of the local stress which is in turn reflected in the luminescence spectrum shape. However, presently there is no agreement on the best spectral parameters that should be used as a measure of the damage accumulation in the coatings. Therefore, the evolution of luminescence spectrum from as-manufactured to critically damaged TBCs was determined using the finite element method. This approach helped to identify the most suitable spectral parameters for damage detection, improving the reliability of photoluminescence piezospectroscopy as a failure assessment tool for TBCs.


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