A practical energy consumption prediction method for CNC machine tools: cases of its implementation

2018 ◽  
Vol 99 (9-12) ◽  
pp. 2915-2927 ◽  
Author(s):  
Nanyan Shen ◽  
Yanling Cao ◽  
Jing Li ◽  
Kai Zhu ◽  
Chen Zhao
2021 ◽  
Vol 13 (24) ◽  
pp. 13918
Author(s):  
Jianhua Cao ◽  
Xuhui Xia ◽  
Lei Wang ◽  
Zelin Zhang ◽  
Xiang Liu

Accurate and rapid prediction of the energy consumption of CNC machining is an effective means to realize the lean management of CNC machine tools energy consumption as well as to achieve the sustainable development of the manufacturing industry. Aiming at the drawbacks of existing CNC milling energy consumption prediction methods in terms of efficiency and precision, a novel milling energy consumption prediction method based on program parsing and parallel neural network is proposed. Firstly, the relationship between CNC program and energy consumption of CNC machine tool is analyzed. Based on the structural characteristics of the CNC program, an automatic parsing algorithm for the CNC program is proposed. Moreover, based on the improved parallel neural network, the mapping relationship between the energy consumption parameters of each CNC instruction and the milling energy consumption is constructed. Finally, the proposed method is compared with the literature to verify the superiority of the proposed method in terms of prediction efficiency and accuracy, and the practicability of the method is verified through the case study. The proposed method lays the foundation for efficient and low-consumption process planning and energy efficiency improvement of machine tools and is conducive to the sustainable development of the environment.


2020 ◽  
Vol 2020 ◽  
pp. 1-11
Author(s):  
Guohua Chen ◽  
Lin Zhang ◽  
Hua Xiang ◽  
Yong Chen

In order to improve the precision of CNC machine tools effectively, a method for modeling and predicting their spatial errors based on spatial feature points was proposed. Taking three-axis vertical CNC machine tools as the research object, we think that the whole space formed by machine tools’ working can be seen as the combination of a number of cubes, whose vertices are considered to be feature points, and others in the cubes are called nonfeature points. So, each nonfeature point’s errors can be predicted by the cube’s eight vertices’ errors. Based on the above ideas, an approach including the installing instrument for measuring any spatial feature point’s errors was put forward. In this way, all data of the feature points’ errors could be obtained. Moreover, according to these error data, the prediction model of nonfeature points’ errors was established by using the internal division ratio method. The method has the advantages of small interpolation operation, easy integration in the numerical control system, and high compensation precision. Finally, an example was used to prove its effectiveness and feasibility.


2021 ◽  
Vol 230 ◽  
pp. 108982
Author(s):  
Yang Song ◽  
Xudong Xie ◽  
Yanhui Wang ◽  
Shaoqiong Yang ◽  
Wei Ma ◽  
...  

Procedia CIRP ◽  
2021 ◽  
Vol 98 ◽  
pp. 247-251
Author(s):  
Shailendra Pawanr ◽  
Girish Kant Garg ◽  
Srikanta Routroy

2019 ◽  
Vol 118 ◽  
pp. 04010
Author(s):  
Heng-jie Li ◽  
Zhen Qiao ◽  
Wei Chen ◽  
Xian-qiang Zeng ◽  
Long Wu

In order to solve the problem of high energy consumption of public buildings and optimize and improve energy conservation of public buildings, we built a building energy consumption prediction model based on NAR neural network prediction technology improved by BP neural network algorithm, and the energy consumption value is predicted. The large public buildings as the research object, the key factors to determine the effect of building energy consumption and collect the corresponding data processing, as the input parameters of neural network prediction public buildings energy consumption value, according to the actual situation will eventually NAR prediction of neural network and BP network prediction method and the comparative analysis the measured data. The results show that NAR neural network can predict the energy consumption of public buildings more accurately than BP neural network under different building parameters.


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