Domain-adaptive intelligence for fault diagnosis based on deep transfer learning from scientific test rigs to industrial applications

Author(s):  
Xincheng Cao ◽  
Yu Wang ◽  
Binqiang Chen ◽  
Nianyin Zeng
Sensors ◽  
2020 ◽  
Vol 20 (5) ◽  
pp. 1361 ◽  
Author(s):  
Jianwen Guo ◽  
Jiapeng Wu ◽  
Shaohui Zhang ◽  
Jianyu Long ◽  
Weidong Chen ◽  
...  

Intelligent fault diagnosis algorithms based on machine learning and deep learning techniques have been widely used in industrial applications and have obtained much attention as well as achievements. In real industrial applications, working loads of machines are always changing. Hence, directly applying the traditional algorithms will cause significant degradation of performance with changing conditions. In this paper, a novel domain adaptation method, named generative transfer learning (GTL), is proposed to tackle this problem. First, raw datasets were transformed to time–frequency domain based on short-time Fourier transformation. A domain discriminator was then built to distinguish whether the data came from the source or the target domain. A target domain classification model was finally acquired by the feature extractor and the classifier. Experiments were carried out for the fault diagnosis of a wind turbine gearbox. The t-distributed stochastic neighbor embedding technique was used to visualize the output features for checking the effectiveness of the proposed algorithm in feature extraction. The results showed that the proposed GTL could improve classification rates under various working loads. Compared with other domain adaptation algorithms, the proposed method exhibited not only higher accuracy but faster convergence speed as well.


2020 ◽  
Vol 2020 ◽  
pp. 1-34
Author(s):  
Shiyuan Liu ◽  
Xiao Yu ◽  
Xu Qian ◽  
Fei Dong

In real industrial scenarios, the working conditions of bearings are variable, and it is therefore difficult for data-driven diagnosis methods based on conventional machine-learning techniques to guarantee the desirable performance of diagnosis models, as the models assume that the distributions of both the training and testing data are the same. To enhance the performance of the fault diagnosis of bearings under different working conditions, a novel diagnosis framework inspired by feature extraction, transfer learning (TL), and feature dimensionality reduction is proposed in this work, and dual-tree complex wavelet packet transform (DTCWPT) is used for signal processing. Additionally, transferable sensitive feature selection by ReliefF and the sum of mean deviation (TSFSR) is proposed to reduce the redundant information of the original feature set, to select sensitive features for fault diagnosis, and to reduce the difference between the marginal distributions of the training and testing feature sets. Furthermore, a modified feature reduction method, the local maximum margin criterion (LMMC), is proposed to acquire low-dimensional mapping for high-dimensional feature spaces. Finally, bearing vibration signals collected from two test rigs are analyzed to demonstrate the adaptability, effectiveness, and practicability of the proposed diagnosis framework. The experimental results show that the proposed method can achieve high diagnosis accuracy and has significant potential benefits in industrial applications.


2021 ◽  
Vol 103 ◽  
pp. 107150
Author(s):  
Te Han ◽  
Chao Liu ◽  
Rui Wu ◽  
Dongxiang Jiang

Sensors ◽  
2021 ◽  
Vol 21 (10) ◽  
pp. 3382
Author(s):  
Zhongwei Zhang ◽  
Mingyu Shao ◽  
Liping Wang ◽  
Sujuan Shao ◽  
Chicheng Ma

As the key component to transmit power and torque, the fault diagnosis of rotating machinery is crucial to guarantee the reliable operation of mechanical equipment. Regrettably, sample class imbalance is a common phenomenon in industrial applications, which causes large cross-domain distribution discrepancies for domain adaptation (DA) and results in performance degradation for most of the existing mechanical fault diagnosis approaches. To address this issue, a novel DA approach that simultaneously reduces the cross-domain distribution difference and the geometric difference is proposed, which is defined as MRMI. This work contains three parts to improve the sample class imbalance issue: (1) A novel distance metric method (MVD) is proposed and applied to improve the performance of marginal distribution adaptation. (2) Manifold regularization is combined with instance reweighting to simultaneously explore the intrinsic manifold structure and remove irrelevant source-domain samples adaptively. (3) The ℓ2-norm regularization is applied as the data preprocessing tool to improve the model generalization performance. The gear and rolling bearing datasets with class imbalanced samples are applied to validate the reliability of MRMI. According to the fault diagnosis results, MRMI can significantly outperform competitive approaches under the condition of sample class imbalance.


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