Introduction of Three-Stage Thermal Hardening Technology for Large Diameter Grinding Balls

Metallurgist ◽  
2014 ◽  
Vol 57 (9-10) ◽  
pp. 849-854 ◽  
Author(s):  
V. G. Efremenko ◽  
E. S. Popov ◽  
S. O. Kuz’min ◽  
O. I. Trufanova ◽  
A. V. Efremenko
Keyword(s):  
Large Diameter ◽  
Thermal Hardening ◽  
Grinding Balls

Research of the Process of Production of Steel Square Continuous Billets for Rolling Balls of Large Diameter

2021 ◽  
Vol 410 ◽  
pp. 330-335
Author(s):  
Petr O. Bykov ◽  
Maral Zh. Tussupbekova ◽  
Dinara R. Absolyamova
Keyword(s):  
Large Diameter ◽  
Rolled Stock ◽  
Grinding Balls ◽  
Grinding Media ◽  
Ore Processing ◽  
Continuously Cast ◽  
Casting Steel ◽  
Rolling Balls ◽  
Technology Of Production ◽  
Rough Rolling

The paper investigates the technology of production of steel billets continuously cast billets for rolling balls of large diameter. In Kazakhstan, in connection with the development of new copper deposits such as Aktogay and Bozshakol, the need for large diameter steel grinding balls for primary ore processing has increased. The main problem in the operation of large diameter grinding balls is the tendency of the grinding media to break during operation. The authors of the work investigated the process of production of steel billets continuously cast billets with a cross section of 150 × 150 mm for rolling balls of large diameter (d 125 mm) in the PB LLP "KSP Steel", which showed that the breaking of grinding balls is initiated mainly by the presence of internal discontinuities (gas axial looseness) in continuously cast billets. Studies have shown that the technological scheme for the production of grinding balls with a diameter of 125 mm from continuously cast billets with a section of 150 × 150 mm, including steel smelting in an arc furnace with steel finishing on a ladle-furnace unit, deoxidation with aluminum and degassing in a ladle vacuum apparatus, casting steel in a closed jet on a continuous casting and further production of rolled stock on a rough rolling mill ensures the absence of internal discontinuities (gas bubbles, axial looseness) in the workpieces and ensures the production of high quality balls.

Development of a digital SEM

1991 ◽  
Vol 49 ◽  
pp. 358-359
Author(s):  
A. Yamada ◽  
A. Shibano ◽  
K. Harasawa ◽  
T. Kobayashi ◽  
H. Fukuda ◽  
...  
Keyword(s):  
Large Diameter ◽  
Objective Lens ◽  
Large Specimen ◽  
Backscattered Electrons ◽  
Digital Scanning ◽  
Junction Type ◽  
High Resolution Images ◽  
Working Distance ◽  
Type Detector ◽  
Short Working

A newly developed digital scanning electron microscope, the JSM-6300, has the following features: Equipped with a narrower conical objective lens (OL), it allows high resolution images to be obtained easily at a short working distance (WD) and a large specimen tilt angle. In addition, it is provided with automatic functions and digital image processing functions for ease of operation.Conical C-F lens: The newly developed conical C-F objective lens, having low aberration characteristics over a wide WD range, allows a large-diameter (3-inch) specimen to be tilted up to 60° at short WD, and provides images with low magnifications starting at 10*. On the bottom of the lens, a p n junction type detector is provided to detect backscattered electrons (BE) from the specimen. As the narrower conical 0L increases the secondary electron (SE) detector's field intensity on the specimen surface, high SE image quality is obtained.

CALCULATION OF STAGES OF THE TECHNOLOGICAL PROCESS OF MANUFACTURE OF PPD DETECTORS USING COMPUTER MATHEMATICAL MODELING AND PRODUCTION OF ALPHA RADIOMETER ON THEIR BASIS

2020 ◽  
Vol 7 (2) ◽  
pp. 21-28
Author(s):  
SALI RADZHAPOV ◽  
◽  
RUSTAM RAKHIMOV ◽  
BEGJAN RADZHAPOV ◽  
MARS ZUFAROV
Keyword(s):  
Mathematical Modeling ◽  
Technological Process ◽  
Block Diagram ◽  
Large Diameter ◽  
Silicon Detector ◽  
Digital Processing ◽  
Main Element ◽  
Alpha Radiation ◽  
Initial Silicon ◽  
Natural Isotopes

The article describes the developed radiometer for Express measurement of alpha radiation of radioactive elements based on a large-diameter silicon detector. The main element of the PPD detector is made using computer mathematical modeling of all stages of the technological process of manufacturing detectors, taking into account at each stage the degree of influence of the properties of the initial silicon on the electrophysical and radiometric characteristics of the detector. Detectors are manufactured for certain types of devices. The developed radiometer is designed to measure alpha radiation of natural isotopes (238U, 234U, 232Th, 226Ra, 222Rn, 218Po, 214Bi, etc.) in various environments. It also shows the principle of operation of the device, provides a block diagram of the measuring complex, describes the electronic components of the radiometer, as well as the block diagram. Signal transformations (spectrum transfer, filtering, accumulation) are implemented programmatically on the basis of a digital processing module. The device can detect the presence of specific elements in various environments, as well as protect people from the harmful effects of adverse radiation and can be used both in the field and stationary.

Analysis of Efficiency of Drilling of Large-Diameter Wells With a Profiled Wing Bit / Badania Efektywności Wiercenia Studni Wielkośrednicowych Świdrem Skrawającym z Profilowanymi Skrzydłami

2012 ◽  
Vol 57 (2) ◽  
pp. 363-373
Author(s):  
Jan Macuda
Keyword(s):  
Average Rate ◽  
Large Diameter ◽  
Open Pit ◽  
Mechanical Parameters ◽  
Drilling Rate ◽  
Geological Conditions ◽  
Rock Drillability ◽  
Drilling Technology ◽  
Weight On Bit ◽  
Rotary Speed

Abstract In Poland all lignite mines are dewatered with the use of large-diameter wells. Drilling of such wells is inefficient owing to the presence of loose Quaternary and Tertiary material and considerable dewatering of rock mass within the open pit area. Difficult geological conditions significantly elongate the time in which large-diameter dewatering wells are drilled, and various drilling complications and break-downs related to the caving may occur. Obtaining higher drilling rates in large-diameter wells can be achieved only when new cutter bits designs are worked out and rock drillability tests performed for optimum mechanical parameters of drilling technology. Those tests were performed for a bit ø 1.16 m in separated macroscopically homogeneous layers of similar drillability. Depending on the designed thickness of the drilled layer, there were determined measurement sections from 0.2 to 1.0 m long, and each of the sections was drilled at constant rotary speed and weight on bit values. Prior to drillability tests, accounting for the technical characteristic of the rig and strength of the string and the cutter bit, there were established limitations for mechanical parameters of drilling technology: P ∈ (Pmin; Pmax) n ∈ (nmin; nmax) where: Pmin; Pmax - lowest and highest values of weight on bit, nmin; nmax - lowest and highest values of rotary speed of bit, For finding the dependence of the rate of penetration on weight on bit and rotary speed of bit various regression models have been analyzed. The most satisfactory results were obtained for the exponential model illustrating the influence of weight on bit and rotary speed of bit on drilling rate. The regression coefficients and statistical parameters prove the good fit of the model to measurement data, presented in tables 4-6. The average drilling rate for a cutter bit with profiled wings has been described with the form: Vśr= Z ·Pa· nb where: Vśr- average drilling rate, Z - drillability coefficient, P - weight on bit, n - rotary speed of bit, a - coefficient of influence of weight on bit on drilling rate, b - coefficient of influence of rotary speed of bit on drilling rate. Industrial tests were performed for assessing the efficiency of drilling of large-diameter wells with a cutter bit having profiled wings ø 1.16 m according to elaborated model of average rate of drilling. The obtained values of average rate of drilling during industrial tests ranged from 8.33×10-4 to 1.94×10-3 m/s and were higher than the ones obtained so far, i.e. from 181.21 to 262.11%.

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