FEATURES OF IRON COATING ELECTRO-GALVANIC METHOD

The paper analyzes the technological process of electro-electroplating-mechanical coating in comparison with a similar process without mechanical impact on the formed coating.

Granulated Sugar-Containing Functional Products in Jelly Fillings

Introduction. Iodine is one of the most important elements for maintaining human health and cognitive skills. Contemporary food industry is looking for new functional foods fortified with macro- and micronutrients. Confectionery products occupy a fairly large segment of human diet. The present research objective was to substitute traditional white sugar with an experimental granulated sugar-containing product that contained maltodextrin, cane molasses, and Japanese kelp extract. This substitute could reduce the calorie content of jelly and increase its functional properties while maintaining its sensory profile, e.g. consistency, increasing its shelf-life, and simplifying the tec hnological process. Study objects and methods. Granulated sugar-containing product is a new component for the confectionery industry, but its effect on technological processes is unpredictable. The research featured an experimental granulated sugar-containing product with maltodextrin, cane molasses, and Japanese kelp. The growth rate of granules and their structure were studied by scanning microscopy and radiography, the granulometric composition and solubility – by determining the relative dissolution rate, the effect of the granulated sugar-containing product on the sensory and physicochemical parameters of jelly – by refractometry and titrometry. Results and discussion. The experimental granulated sugar-containing product contained sucrose both in crystalline and amorphous state, which affected the distribution of nutrients within the product. The growth rate of granules affected the resulting structure of the product and its solubility, which decreased by 2.5 times as the size of the granules grew. The dissolution rate decreased compared to crystalline sugar. As a result, the technological process of jelly production had to be adjusted. The developed jelly had a lower energy value and better nutritional qualities. The high content of vitamins and macro- and microelements makes it a functional product. The experimental jelly received 22.3 points for sensory profile. Its hysico-chemical parameters (soluble solids < 68%, acidity > 2.2 8%) met the standard requirements for this type of product. Conclusion. The new granulated sugar-containing product simplified the technological process and improved the sanitary, hygienic, and working conditions.

The Evaluation Effect of the Active Lubricating Coating on the Mechanical Properties of Stamped Semi-Finished Products Made of Refractory Metals

We investigated the possibility of using an organofluorine coating on parts of the "Screen" type made by cold stamping from refractory metals, in particular niobium. The paper also presents the results of a study of the mechanical characteristics of samples with acoustic-emission accompaniment and the hardness values before and after applying the organofluorine composition. The surface of parts with and without coating after convolution is studied. It is shown that it is possible to prevent loss of stability during the first operation of the technological process, as well as to reduce the number of operations by eliminating annealing between subsequent operations of drawing with thinning.

Situational-scenario approach to formation costs of production and technological activities of fishing vessels on voyage

Increasing the efficiency of tapping the aquatic biological resources by fishing vessels directly depends on the improvement of production and technological activities in the unpredictable field conditions. Like any production process, the production and technological activity of fishing vessels is associated with the occurrence of costs at all stages (phases) of the production process, the aggregate and structure of which depends on the fishing technological system of the fishing vessel. The stages of the production process form the main material flow, ensuring its end-to-end promotion. Its efficiency significantly affects the costs and management of field resources and should be achieved by minimizing material losses, primarily in the process of extracting raw materials. For this, it is necessary to study the field conditions in which the production and technological process takes place within the framework of the production vessel, determine their structure, variability, analyze the structure and composition of production costs at all phases of the production and technological process, develop a situational and scenario approach to the formation of production and technological activities of fishing vessels on a fishing trip. The costs arising in all subsystems (phases) and operating on a constant basis throughout the entire fishing period are proposed to be divided into several types of costs. Their interrelated and interdependent influence can give both a general determinism to the production process and increase its imbalance, increasing the total fishing costs of a producing vessel due to the emergence of additional costs associated with an unstable fishing situation in the fishing area. In this regard, the production activity on the fishing vessel is carried out according to the formed fishing and technological scenarios. The developed block diagram of the totality of fishing costs during the movement of the main material flow through the phases of the fishing and technological system of a fishing vessel gives a complete picture of the total fishing costs of a fishing vessel when it simultaneously performs the processes of extraction and processing of aquatic biological resources with a situational-scenario approach to their formation.

Design of a roll crusher for sunflower stems and substantiation of the rational modes of its operation

This paper reports a study of the technological process of grinding plant residues of sunflower and the causal relationships of factors that form the system of quality indicators. The necessary prerequisites for determining rational modes and parameters of the roll crusher have been devised. A prototype of the roll crusher was designed and fabricated, in which the cutting knives are arranged along the entire width of the grip in a staggered manner, with the possibility to change the angle of inclination to the axis of drum rotation in the range of 5...20°. It was established that in the case of the right-side arrangement of the cutting edge of knives, the highest total level of the percentage of crushed stems in the range of 101‒150 mm with an additional load weighing 800 kg exceeded by 1.58 times the corresponding indicators of the roll with an additional load of 600 kg. The largest overall value of the percentage of crushed stems in the range of 0‒200 mm when additionally loading the roll with 800 kg was 1.13 times higher than the corresponding indicators of the roll with an additional load of 600 kg. In the range of 0‒200 mm, with an additional load on the roll of 600 kg, at the left-side arrangement of the cutting edge of the knives of the roll, higher total percentage of crushed stems was observed compared to the right-side arrangement. At a speed of 7.45 km/h, 13.6 km/h, the cumulative value of the percentage of crushed stems exceeded the corresponding indicators at the right-side arrangement of knives by 1.09 times, at the speed of 18.6 km/h – by 1.04 times, at the speed of 22 km/h – by 1.04 times, respectively. It has been noted that at the left-side arrangement of the cutting edge of the knives of the roll, the percentage of crushed stems in the range of 51‒100 mm, with an additional load of 600 kg, exceeded the corresponding indicators with an additional load of 800 kg. At the speed of 10.08 km/h, it was exceeded by 1.9 times; at the speed of 13.6 km/h – by 1.44 times; at the speed of 18.6 km/h – by 1.96 times; at the speed of 22 km/h – by 1.99 times, respectively

Assessment of occupational intoxication with aromatic hydrocarbons of the blood of oil and gas industry workers in modern conditions

The oil and gas sector is an essential part of the technical and economic complex of the Russian Federation. The most significant hygienic significance in the oil and gas processing industry is the chemical factor, represented by a complicated complex of harmful substances of hazard class 1-4 with different effects on the body. The study aims to assess the content of benzene and its homologs in the blood of workers of the oil and gas processing industry due to the industrial exposure of chemical factors for five and more than 20 years. Materials and methods. Researchers carried out whole blood samples of 380 oil and gas processing industry workers. They selected two groups for comparison: the main groups of professions (observation group, n=290) and workers not employed in the technological process (comparison group, n=90). During the survey, the scientists have found that with an increase in work experience in the industry up to 10 years, the average group content of toluene, o-xylene, and p,-m-xylene in the blood of workers of the main groups of professions increased from 0.00075 mcg/cm3, 0.00028 mcg/cm3, and 0.00006 mcg/cm3, respectively, to 0.00083 mcg/cm3, 0.00039 mcg/cm3 and 0.00013 mcg/cm3 with more than 20 years of experience in the industry. Those working in the industry in contact with arenas for five and more than 20 years have an increase in the content of cyclic organic compounds in the blood up to 2 times, with an increase in the percentage of blood samples from workers of the primary professions with the content of toluene, o-xylene, and p,-m-xylene up to 83%, 26%, and 13%, respectively. This position confirms the established linear relationships and indicators of the correlation between the content of benzene and o-xylene in the blood of workers of the leading professions and work experience. Workers interacting with risk factors for more than 20 years may get occupational diseases (R2=0.82). With a work experience of more than 20 years, the concentration of aromatic hydrocarbons in workers' blood is 1.5-2 times higher relative to the group of workers not engaged in the technological process. Under experimental studies, we established a correlation between the level of aromatic hydrocarbons (hazard class 1-3 with unidirectional effects on the body) in the blood and work experience in the industry. It is pretty apparent the need to introduce biomonitoring in production to assess the complex intake of substances into the body of workers.

Study of the Fabrication Technology of Hybrid Microfluidic Biochips for Label-Free Detection of Proteins

A study of the peculiarities and a comparative analysis of the technologies used for the fabrication of elements of novel hybrid microfluidic biochips for express biomedical analysis have been carried out. The biochips were designed with an incorporated microfluidic system, which enabled an accumulation of the target compounds in a biological fluid to be achieved, thus increasing the biochip system’s sensitivity and even implementing a label-free design of the detection unit. The multilevel process of manufacturing a microfluidic system of a given topology for label-free fluorometric detection of protein structures is presented. The technological process included the chemical modification of the working surface of glass substrates by silanization using (3-aminopropyl) trimethoxysilane (APTMS), formation of the microchannels, for which SU-8 technologies and a last generation dry film photoresist were studied and compared. The solid-state phosphor layers were deposited using three methods: drop application; airbrushing; and mechanical spraying onto the adhesive surface. The processes of sealing the system, installing input ports, and packaging using micro-assembly technologies are described. The technological process has been optimized and the biochip was implemented and tested. The presented system can be used to design novel high-performance diagnostic tools that implement the function of express detection of protein markers of diseases and create low-power multimodal, highly intelligent portable analytical decision-making systems in medicine.

Decision making in control systems based on data analysis

Technological processes are always accompanied by deviations from the set mode, which is due to the influence of many external and internal factors. The environmental parameters, the components of input raw materials, and the condition of technological equipment are constantly changing, which requires solving the problem of finding the optimal control parameters and, in some cases, the parameters of the process itself. Most industries are focused on obtaining the final product with a given level of quality. Changes in parameters of the technological process may deteriorate the quality of production and cause defects or even emergency situations. To prevent this, forecasting methods are used. The task of constructing predictive models based on experimental data is relevant for a wide range of technological processes. Today, predictive models are widely used in management, diagnosis and identification. The vast majority of these models are based on artificial intelligence technologies or methods of mathematical statistics. The most widespread forecasting models find application in areas such as banking, insurance, business economics, medicine, diagnostics of technical components and equipment, and forecasting the parameters of technological processes. Despite the well-developed algorithm for model development and application, the main problem that remains is to acquire data, select an appropriate model structure, and integrate the model into existing control systems. The paper will predict the parameters of the technological process of methanol production under reduced pressure. The production of methanol under reduced pressure is a multi-stage process, and the emergence of problems at some stage will adversely affect further work and the end result. Note that there are all problems related to the performance of technological processes in the production of methanol, which are described above. Therefore, another task is to forecast emergencies, taking into account the indicators of all stages in the process. The development of models for forecasting emergencies and controlling thermal regimes and their further integration into the existing automatic process control system is proposed to be performed according to the principles of industrial revolution – Industry 4.0. Important components of Industry 4.0 are the Internet of Things, data analysis, and digital duplicates. Each of these components solves a partial problem and, collectively, they provide full automation of production, forecasting of real-time process indicators, and calculation of optimal control. The process of methanol production under reduced pressure can be fully automated in accordance with the components of Industry 4.0. First, there is instrumentation that allows the values of technological process to be obtained over time. Second, given a moderate size of these data, one can obtain models of control objects, perform their software implementation, and use them to calculate optimal control or predict the state of the process. The paper proposes a variant of constructing a virtual model based on experimental data and its further use with actual values ​​of process parameters. A regression model was chosen to develop a model for predicting the temperature regime. Regression analysis allows checking the statistical significance of the parameters, assessing the adequacy and accuracy of the model, and establishing the nature and closeness of the relationship between the studied phenomena. It is also important to predict the occurrence of emergency (adverse) situations at the workplace. For this purpose, it is necessary to determine a list of these situations according to the technological regulations and develop a model for forecasting emergencies. There are various forms of presenting a model for forecasting emergencies. A decision tree is one of them. It will be developed for the production of methanol. The resulting tree is a graphical structure of the verbal (semantic) model relying on the expert's reasoning in solving problems related to emergencies. This is a network structure, whose nodes indicate potential deviations of the control object from the normal mode of operation. The resulting tree is used to solve forecasting and diagnosing problems. For practical use, the decision tree is implemented in software as an "if - then" set of rules. The software is used as an element of a higher-level system in relation to the existing automatic process control system.

Features of design, construction and technology of manufacturing galvanoplastic jewellery

The features of design, construction and manufacturing technology of electroplated jewellery are considered. The classification of jewellery made by the method of electroforming, based on their areas of application, is presented. The technological features of the formation of the surface of products with a “posi-tive” and “negative” build-up of the deposited metal, ways of reducing the roughness of the deposited coat-ings with an increase in their thickness are considered. Methods of creating suspension and fastening ele-ments of the product structure are described. The main modern trends in the development of technology and design of products made by the method of electroforming are considered: the use of 3D technologies in the development and creation of models, the use of conductive polymer compositions for the manufacture of models, computerization of the technological process of forming metal deposits of precious alloys of a cer-tain carat and colour. Modern technological methods allow raising the level of electroplated jewellery de-sign to a new level.

Evaluation o Different Starter Cultures in Dry Salami

The main objective of this paper is to evaluate the influence of starter culture (fast and slow) on the technological process and the quality of dried salami. For each finished product were made the same analyzes: the fat content, protein, sodium chloride content, nitrite and moisture content. Following the experimental research, it was found that for slow culture, higher values were obtained in the case of protein content (15.2%) and salt content (2.98%). In the case of fast culture, higher values were obtained for the following properties: moisture (38.32%), fat (29.57%) and nitrites (5.42 ppm). The evolution of the pH every 24 hours in the first 7 days was also monitored, and it can be notice that after 6 days the pH reached the same value for both cultures (6.9) although initially in the case of slow starter cultures the pH was slightly higher.