A novel planar motion generation method based on the synthesis of planetary gear train with noncircular gears

Abstract It has been challenging to design seedling pick-up mechanism based on given key points and trajectories, because it involves dimensional synthesis and rod length optimization. In this paper, the dimensional synthesis of seedling pick-up mechanism with planetary gear train was studied based on the data of given key points and the trajectory of the endpoint of seedling pick-up mechanism. Given the positions and orientations requirements of the five key points, the study first conducted a dimensional synthesis of the linkage size and center of rotation. The next steps were to select a reasonable solution and optimize the data values based on the ideal seedling trajectory. The link motion was driven by the planetary gear train of the two-stage gear. Four pitch curves of noncircular gears were obtained by calculating and distributing the transmission ratio according to the data. For the pitch curve with two convex points, the tooth profile design method of incomplete noncircular gear was applied. The seedling pick-up mechanism was tested by a virtual prototype and a physical prototype designed with the obtained parameter values. The results were consistent with the theoretical design requirements, confirming that the mechanism meets the expected requirements for picking seedlings up. This paper presents a new design method of vegetable pot seedling pick-up mechanism for an automatic vegetable transplanter.

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Novel approach for planetary gear train dimensional synthesis through kinematic mapping

Proceedings of the Institution of Mechanical Engineers Part C Journal of Mechanical Engineering Science ◽

10.1177/0954406219832912 ◽

2019 ◽

Vol 234 (1) ◽

pp. 273-288 ◽

Cited By ~ 1

Author(s):

Liang Sun ◽

Zhenfei Wang ◽

Chuanyu Wu ◽

Guofeng Zhang

Keyword(s):

Angular Displacement ◽

Planetary Gear ◽

Gear Ratio ◽

Gear Train ◽

Transmission Ratio ◽

Dimensional Synthesis ◽

Open Chain ◽

Planetary Gear Train ◽

Kinematic Mapping ◽

Noncircular Gears

The synthesis of a kinematic trajectory traversed by an output link (planet gear) and posture of a planetary gear train with noncircular gears can be divided into two phases: dimensional synthesis of the open-chain 2R mechanism (planetary carrier) and optimization of the transmission ratio of noncircular gear pairs. According to kinematic mapping theory, more than one closed coupler trajectory can be obtained by five preset poses. Simultaneous consideration of the trajectory shape, posture, and gear ratio is difficult during planetary gear train synthesis. This work therefore proposes a new method for the synthesis of planetary gear train in which different path segments in different trajectories are selected and a group of same-type 2R mechanisms is employed to pass through them in order to rebuild a new, closed trajectory. Subsequently, the transmission ratio of noncircular gear pairs can be determined using the relative angular displacement of the 2R mechanism. To improve the roundness of the pitch curves of noncircular gears, two optimization steps are implemented using a genetic algorithm without alternating the data points of the requisite open trajectories. For example, a mechanism for rice pot seedling transplanting is obtained by using the method.

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Analysis and Design of a Spatial Planetary Noncircular Gear Train for Rice Seedling Transplanting Based on Three Given Positions

Transactions of the ASABE ◽

10.13031/trans.13498 ◽

2020 ◽

Vol 63 (1) ◽

pp. 165-176

Author(s):

Liang Sun ◽

Yuzhu Zhou ◽

Hengmin Huang ◽

Chuanyu Wu ◽

Guofeng Zhang

Keyword(s):

Lateral Displacement ◽

Kinematic Model ◽

Planetary Gear ◽

Gear Train ◽

Transmission Ratio ◽

List Type ◽

Gear Pair ◽

Planetary Gear Train ◽

Analysis And Design ◽

Noncircular Gears

HighlightsA method for solving a spatial transplanting mechanism with noncircular gears is proposed.A new mechanism for transplanting rice pot seedlings is proposed.A trajectory with a small lateral displacement at the preparation phase is obtained.The working performance is validated by simulations and field tests.Abstract. This study proposes a method of solving the parameters of a spatial planetary gear train with noncircular gears to meet the requirements of wide-narrow row pot seedling transplanting (WPST). First, the planetary gear train was simplified to a spatial open-chain 2R mechanism (planetary carrier). A kinematic model of the 2R mechanism was derived from the three given homogeneous matrices describing the spatial position and attitude information of grasping, extracting, and planting seedlings. Second, the length of each link, attitude of each rotation axis, and relative initial angles were calculated. The model for solving the transmission ratio was deduced. A spatial planetary gear train configuration with a single planet carrier and two-stage driving was derived, in which the middle axis could be determined by combining the selected configuration, represented trajectory, and transmission ratio of each gear pair. Finally, a planetary gear train combining a noncircular gear pair and a helical gear pair was used in the WPST mechanism design. Simulations and tests conducted on a prototype confirmed the correctness of the theoretical model and the practicality of the design. Keywords: Noncircular gear, Planetary gear train, Spatial trajectory, Transmission ratio, Transplanting mechanism.

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Dynamic Characteristics of Double Helical Planetary Gear Train With Tooth Friction

Volume 10: ASME 2015 Power Transmission and Gearing Conference; 23rd Reliability, Stress Analysis, and Failure Prevention Conference ◽

10.1115/detc2015-48022 ◽

2015 ◽

Cited By ~ 1

Author(s):

Fengxia Lu ◽

Rupeng Zhu ◽

Haofei Wang ◽

Heyun Bao ◽

Miaomiao Li

Keyword(s):

Degrees Of Freedom ◽

Sliding Friction ◽

Planetary Gear ◽

Gear Train ◽

Variable Step Size ◽

Step Size ◽

Planetary Gear Train ◽

Gear Mesh ◽

Meshing Stiffness ◽

Nonlinear Dynamics Model

A new nonlinear dynamics model of the double helical planetary gear train with 44 degrees of freedom is developed, and the coupling effects of the sliding friction, time-varying meshing stiffness, gear backlashes, axial stagger as well as gear mesh errors, are taken into consideration. The solution of the differential governing equation of motion is solved by variable step-size Runge-Kutta numerical integration method. The influence of tooth friction on the periodic vibration and nonlinear vibration are investigated. The results show that tooth friction makes the system motion become stable by the effects of the periodic attractor under the specific meshing frequency and leads to the frequency delay for the bifurcation behavior and jump phenomenon in the system.

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