The influence of ultrasonic vibration on parts properties during incremental sheet forming

2021 ◽  
Author(s):  
Yan-Le Li ◽  
Zi-Jian Wang ◽  
Wei-Dong Zhai ◽  
Zi-Nan Cheng ◽  
Fang-Yi Li ◽  
...  
Keyword(s):  
Ultrasonic Vibration ◽  
Sheet Forming ◽  
Incremental Sheet Forming

scholarly journals Applying ultrasonic vibration during single-point and two-point incremental sheet forming

2019 ◽  
Vol 34 ◽  
pp. 186-192 ◽  
Author(s):  
Randy Cheng ◽  
Nicholas Wiley ◽  
Matt Short ◽  
Xun Liu ◽  
Alan Taub
Keyword(s):  
Ultrasonic Vibration ◽  
Single Point ◽  
Sheet Forming ◽  
Incremental Sheet Forming

scholarly journals The effect of ultrasonic vibration on the springback of incremental sheet forming

2020 ◽  
Vol 1678 ◽  
pp. 012042
Author(s):  
Rongtao Wang ◽  
Wei Cheng ◽  
Yujing Sun ◽  
Hailong Ge ◽  
Wenqiu Xu ◽  
...  
Keyword(s):  
Ultrasonic Vibration ◽  
Sheet Forming ◽  
Incremental Sheet Forming

scholarly journals Study on the Springback Effect and Surface Property for Ultrasonic-Assisted Incremental Sheet Forming of Aluminum Alloy

Symmetry ◽  
2021 ◽  
Vol 13 (7) ◽  
pp. 1217
Author(s):  
Yujing Sun ◽  
Zhenyun Lu ◽  
Chao Li ◽  
Rongtao Wang ◽  
Weidong Zhai
Keyword(s):  
Aluminum Alloy ◽  
Ultrasonic Vibration ◽  
Surface Property ◽  
Surface Hardness ◽  
Sheet Forming ◽  
Incremental Sheet Forming ◽  
Forming Process ◽  
Surface Residual Stress ◽  
Continuous Increase ◽  
Ultrasonic Assisted

The effect of ultrasonic vibration on the springback effect and surface property for ultrasonic-assisted incremental sheet forming of aluminum alloy were discussed. A series of experiments were established to explore the ultrasonic vibration on the surface property and springback effect of symmetrical aluminum alloy sheet in order to facilitate analysis of experimental results. It is obtained that the application of ultrasonic vibration can reduce the springback effect. The surface waviness feature aluminum alloy becomes weaker with the continuous increase of ultrasonic amplitude and the surface topography tends to be smoother. In addition, the application of ultrasonic vibration can reduce the surface hardness and promote the surface residual stress distribution to be more uniform. The findings provide an experimental basis for further investigation of the mechanisms of the ultrasonic-assisted incremental sheet forming process.

The Effect of Ultrasonic Vibration on Material Movement in Incremental Sheet Forming

2021 ◽  
pp. 383-394
Author(s):  
Randy Cheng ◽  
Ankush Bansal ◽  
Jiarui Kang ◽  
Xun Liu ◽  
Alan Taub
Keyword(s):  
Ultrasonic Vibration ◽  
Sheet Forming ◽  
Incremental Sheet Forming

Multiobjective optimization of process variables in single-point incremental forming using grey relational analysis coupled with entropy weights

2021 ◽  
pp. 146442072110204
Author(s):  
Abdulmajeed Dabwan ◽  
Adham E Ragab ◽  
Mohamed A Saleh ◽  
Atef M Ghaleb ◽  
Mohamed Z Ramadan ◽  
...  
Keyword(s):  
Grey Relational Analysis ◽  
Incremental Forming ◽  
Single Point ◽  
Sheet Forming ◽  
Incremental Sheet Forming ◽  
Numerical Control ◽  
Single Point Incremental Forming ◽  
Process Variables ◽  
Relational Analysis ◽  
Grey Relational

Incremental sheet forming is a specific group of sheet forming methods that enable the manufacture of complex parts utilizing computer numerical control instead of specialized tools. It is an incredibly adaptable operation that involves minimal usage of sophisticated tools, dies, and forming presses. Besides its main application in the field of rapid prototyping, incremental sheet forming processes can be used for the manufacture of unique parts in small batches. The goal of this study is to broaden the knowledge of the deformation process in single-point incremental forming. This work studies the deformation behavior in single-point incremental forming by experimentally investigating the principal stresses, principal strains, and thinning of single-point incremental forming products. Conical-shaped components are fabricated using AA1050-H14 aluminum alloy at various combinations of fundamental variables. The factorial design is employed to plan the experimental study and analysis of variance is conducted to analyze the results. The grey relational analysis approach coupled with entropy weights is also implemented to identify optimum process variables for single-point incremental forming. The results show that the tool diameter has the greatest effect on the thinning of the SPIF product, followed by the sheet thickness, step size, and feed rate.

scholarly journals Development of novel tools for electricity-assisted incremental sheet forming of titanium alloy

2015 ◽  
Vol 85 (5-8) ◽  
pp. 1137-1144 ◽  
Author(s):  
Runze Liu ◽  
Bin Lu ◽  
Dongkai Xu ◽  
Jun Chen ◽  
Fei Chen ◽  
...  
Keyword(s):  
Titanium Alloy ◽  
Sheet Forming ◽  
Incremental Sheet Forming

scholarly journals An efficient method for thickness prediction in multi-pass incremental sheet forming

2014 ◽  
Vol 77 (1-4) ◽  
pp. 469-483 ◽  
Author(s):  
Tingting Cao ◽  
Bin Lu ◽  
Dongkai Xu ◽  
Huan Zhang ◽  
Jun Chen ◽  
...  
Keyword(s):  
Efficient Method ◽  
Sheet Forming ◽  
Incremental Sheet Forming ◽  
Thickness Prediction

Experimental and Numerical Analysis of Forming Limits in CNC Incremental Sheet Forming

2007 ◽  
Vol 344 ◽  
pp. 511-518 ◽  
Author(s):  
Markus Bambach ◽  
M. Todorova ◽  
Gerhard Hirt
Keyword(s):  
Sheet Metal ◽  
Sheet Forming ◽  
Incremental Sheet Forming ◽  
Negative Slope ◽  
Evaluation Procedure ◽  
Forming Limit ◽  
Limit Curve ◽  
Forming Limit Curve ◽  
Forming Limits ◽  
Straight Line

Asymmetric incremental sheet forming (AISF) is a relatively new manufacturing process for the production of low volumes of sheet metal parts. Forming is accomplished by the CNC controlled movements of a simple ball-headed tool that follows a 3D trajectory to gradually shape the sheet metal blank. Due to the local plastic deformation under the tool, there is almost no draw-in from the flange region to avoid thinning in the forming zone. As a consequence, sheet thinning limits the amount of bearable deformation, and thus the range of possible applications. Much attention has been given to the maximum strains that can be attained in AISF. Several authors have found that the forming limits are considerably higher than those obtained using a Nakazima test and that the forming limit curve is approximately a straight line (mostly having a slope of -1) in the stretching region of the FLD. Based on these findings they conclude that the “conventional” forming limit curves cannot be used for AISF and propose dedicated tests to record forming limit diagrams for AISF. Up to now, there is no standardised test and no evaluation procedure for the determination of FLCs for AISF. In the present paper, we start with an analysis of the range of strain states and strain paths that are covered by the various tests that can be found in the literature. This is accomplished by means of on-line deformation measurements using a stereovision system. From these measurements, necking and fracture limits are derived. It is found that the fracture limits can be described consistently by a straight line with negative slope. The necking limits seem to be highly dependent on the test shapes and forming parameters. It is concluded that standardisation in both testing conditions and the evaluation procedures is necessary, and that a forming limit curve does not seem to be an appropriate tool to predict the feasibility of a given part design.

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