Chuck force modulator system for rotary type machine tool

Processes ◽  
2020 ◽  
Vol 8 (7) ◽  
pp. 748
Author(s):  
Qi Liu ◽  
Hong Lu ◽  
Xinbao Zhang ◽  
Yu Qiao ◽  
Qian Cheng ◽  
...  

The drive at the center of gravity (DCG) principle has been adopted in computer numerical control (CNC) machines and industrial robots that require heavy-duty and quick feeds. Using this principle requires accurate corrections of positioning errors. Conventional error compensation methods may cause vibrations and unstable control performances due to the delay between compensation and motor motion. This paper proposes a new method to reduce the positioning errors of the dual-driving gantry-type machine tool (DDGTMT), namely, a typical DCG-principle-based machine tool. An error prediction method is proposed to characterize errors online. An algorithm is proposed to quickly and accurately compensate the errors of the DDGTMT. Experiment results verify that the non-delay error compensation method proposed in this paper can effectively improve the accuracy of the DDGTMT.


2010 ◽  
Vol 154-155 ◽  
pp. 1085-1090
Author(s):  
Dong Qiang Gao ◽  
Zhen Ya Tian ◽  
Fei Zhang

With the development of the rapid prototyping manufacturing for ceramic parts, it is possible to shorten the manufacturing period of ceramic parts and improve the enterprise’s productivity efficiency. The development situation of the machine tools about rapid prototyping manufacturing for ceramic parts was introduced. A new-style device about rapid prototyping manufacturing for ceramic parts, which is based on the technology of laminated coalition and rapid concrete prototyping for ceramic parts, is designed. The basic constitutions, technical processing and working principle of the paving stock mechanism of the device have also been described. The PLC (programmable logic controller) is applied in the paving stock mechanism for controlling and runs well, which meets the requirements of automatic manufacturing for ceramic parts and improves the efficiency.


Author(s):  
Zihan Li ◽  
Wenlong Feng ◽  
Jianguo Yang ◽  
Yiqiao Huang

This article intends to provide an efficient modeling and compensation method for the synthetic geometric errors of large machine tools. Analytical and experimental examinations were carried out on a large gantry-type machine tool to study the spatial geometric error distribution within the machine workspace. The result shows that the position accuracy of the tool-tip is affected by all the translational axes synchronously, and the position error curve shape is non-linear and irregular. Moreover, the angular error combined with Abbe’s offset during the motion of a translational axis would cause Abbe’s error and generate significant influence on the spatial positioning accuracy. In order to identify the combined effect of the individual error component on the tool-tip position accuracy, a synthetic geometric error model is established for the gantry-type machine tool. Also, an automatic modeling algorithm is proposed to approximate the geometric error parameters based on moving least squares in combination with Chebyshev polynomials, and it could approximate the irregular geometric error curves with high-order continuity and consistency with a low-order basis function. Then, to implement real-time error compensation on large machine tools, an intelligent compensation system is developed based on the fast Ethernet data interaction technique and external machine origin shift, and experiment validations on the gantry-type machine tool showed that the position accuracy could be improved by 90% and the machining precision could be improved by 85% after error compensation.


Author(s):  
R.R. Potdar ◽  
P.S. Tiwari ◽  
Prabhakar Shukla ◽  
Anurag Patel ◽  
Bikram Jyoti

A pedal-operated cleaner-cum-grader having common bicycle chain-sprocket mechanism to get the speeds of 240 and 720 rpm of eccentric shaft and blower shaft, respectively for the desired cleaning/grading of grains was developed earlier by CIAE, Bhopal. Also, in order to utilize the human energy in more efficient way through pedalling mode, CIAE has recently developed a dynapod. The dynapod is a pedal operated rotary device, which can be used as an interface between human worker and any rotary-type machine. The developed dynapod was used to operate the cleaner-cum-grader to assess the drudgery reduction in its operation in comparison to original pedalling mechanism. The dynapod was interfaced with the cleaner-cum-grader by carrying out minor modifications in the original unit. Eight male agricultural workers with mean stature and weight as 168.4 cm and 54.4 kg, respectively participated in the study. The cleaner-cum-grader was used for cleaning and grading of soybean grains. Heart rate of the workers was measured during operation of cleaner-cum-grader using the dynapod as well as the original pedalling mechanism. Mean working heart rate during operation of machine with original pedalling mechanism was 114 beats min-1 as against 108 beats min-1 in case of pedalling with dynapod. The work pulse (ÄHR) with the original pedalling mechanism was 35 beats min-1 as against 29 beats min-1 during pedalling with dynapod. The output capacity of the machine increased from 303 kg h-1 in case of original pedalling mechanism to 345 kg h-1 with dynapod. Considering the cardiac cost as well as output of the machine, the drudgery reduction by using dynapod with cleaner-cum-grader was about 25.4% as compared to the original pedalling mechanism.


2018 ◽  
Vol 248 ◽  
pp. 01010
Author(s):  
Wenny Marthiana ◽  
Duskiardi ◽  
Rizky Arman ◽  
Yovial Mahyoedin ◽  
Dedi Wardiyanto

Agricultural organic waste chopping machine are tools that can be used to chop leaves, twigs and could be used to help farmers in processing of the agricultural disposal products such as stalks and corn stalks, cassava stems, rice stalks in order to accelerate farmers in processing of those disposal in order that the plantation land can be prepared immediately for subsequent cultivation, as well as the chopped products can be reused for various purposes such as animal feeds and composts fertilizer. The research of this engineering method is carried out with the following stages: (1) study of the characteristics of several organic wastes to be enumerated, (2) analysis of the Chopping machine elements, consists of Chopping Blades, the house of the chopper blades, hopper, frame and transmission system. (3) A Prototype chop up mechanism manufacturing. And (4) Functional testing machine. The Copping Machine design resume as follows: Production capacity of enumeration 220 kg / hour. The cutting mechanism uses 2 static blades and 6 rotary blades. Transmission system using Belt-Pulley mechanism. The 24 Hp Diesel engine is used.


2006 ◽  
Vol 2006.43 (0) ◽  
pp. 177-178
Author(s):  
Ryoji HATTORI ◽  
Hiroshi TACHIYA ◽  
Naoki ASAKAWA ◽  
Yoshiyuki KANEKO ◽  
Hiroshi YACHI

2007 ◽  
Vol 2007.4 (0) ◽  
pp. 281-282
Author(s):  
Yoshihiro UEHARA ◽  
Hitoshi OHMORI ◽  
Weimin LIN ◽  
Yutaka WATANABE ◽  
Tetsuya NARUSE ◽  
...  

Author(s):  
Xiaogeng Jiang ◽  
Robert J Cripps

A double ball bar (DBB) is used extensively to evaluate the geometric and dynamic performance of three-axis machine tools by means of the XY, YZ and XZ planar circular tests. However, research using a DBB to test the rotary axes of five-axis machine tools simply, quickly and effectively is scarce. In this paper, a method having two steps to identify the imprecision of the rotary axes caused by the position-independent geometric errors (PIGEs) is presented for a tilting rotary type five-axis machine tool using a DBB. The first step is designed to evaluate two rotary axes with one setup. Its advantage of fast diagnosis effectively reduces the machine down time, and thus can be employed as a quick testing approach of the machine tool. However, if some of the diagnosed errors fall outside their tolerances, a more accurate but slower check needs to be carried out due to the limitation of the first step. The second step aims to test the two rotary axes separately, each in two sub-steps. By means of varying the position of the pivot, the A- and C-axes can be tested individually. Both steps are performed with only one axis moving, thus simplifying the error analysis. Implementation of the proposed methods was carried out on a Hermle C600U five-axis machine tool. To show the validity of the method, the identified PIGEs are compensated for in each step, which suggests that the first step can be used as a fast and preliminary indication of a five-axis machine tool’s performance, whilst the second can be carried out if a more thorough evaluation is needed.


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