An algorithm of contact problems for forming process of thin plates—a numerical analysis for the seaming process of a can

1987 ◽  
Vol 27 (1) ◽  
pp. 23-26
Author(s):  
Masao Ishinabe
2015 ◽  
Vol 26 (4) ◽  
pp. 427-452 ◽  
Author(s):  
MIRCEA SOFONEA ◽  
WEIMIN HAN ◽  
STANISŁAW MIGÓRSKI

A new class of history-dependent variational–hemivariational inequalities was recently studied in Migórski et al. (2015Nonlinear Anal. Ser. B: Real World Appl.22, 604–618). There, an existence and uniqueness result was proved and used in the study of a mathematical model which describes the contact between a viscoelastic body and an obstacle. The aim of this paper is to continue the analysis of the inequalities introduced in Migórski et al. (2015Nonlinear Anal. Ser. B: Real World Appl.22, 604–618) and to provide their numerical analysis. We start with a continuous dependence result. Then we introduce numerical schemes to solve the inequalities and derive error estimates. We apply the results to a quasistatic frictional contact problem in which the material is modelled with a viscoelastic constitutive law, the contact is given in the form of normal compliance, and friction is described with a total slip-dependent version of Coulomb's law.


Acta Numerica ◽  
2019 ◽  
Vol 28 ◽  
pp. 175-286 ◽  
Author(s):  
Weimin Han ◽  
Mircea Sofonea

Contact phenomena arise in a variety of industrial process and engineering applications. For this reason, contact mechanics has attracted substantial attention from research communities. Mathematical problems from contact mechanics have been studied extensively for over half a century. Effort was initially focused on variational inequality formulations, and in the past ten years considerable effort has been devoted to contact problems in the form of hemivariational inequalities. This article surveys recent development in studies of hemivariational inequalities arising in contact mechanics. We focus on contact problems with elastic and viscoelastic materials, in the framework of linearized strain theory, with a particular emphasis on their numerical analysis. We begin by introducing three representative mathematical models which describe the contact between a deformable body in contact with a foundation, in static, history-dependent and dynamic cases. In weak formulations, the models we consider lead to various forms of hemivariational inequalities in which the unknown is either the displacement or the velocity field. Based on these examples, we introduce and study three abstract hemivariational inequalities for which we present existence and uniqueness results, together with convergence analysis and error estimates for numerical solutions. The results on the abstract hemivariational inequalities are general and can be applied to the study of a variety of problems in contact mechanics; in particular, they are applied to the three representative mathematical models. We present numerical simulation results giving numerical evidence on the theoretically predicted optimal convergence order; we also provide mechanical interpretations of simulation results.


2019 ◽  
Vol 28 (6) ◽  
pp. 77-83
Author(s):  
Jorge Carlos León Anaya ◽  
José Antonio Juanico Loran ◽  
Juan Carlos Cisneros Ortega

Numerical analysis for Tube Hydroforming (THF) was developed in this work to predict the behavior of extruded aluminum tube in a forming die for beverage can applications. THF is a metal forming process dependent of three parameters: friction between the tube and the die, internal pressure, and material properties of the tube. Strain hardening is a governing phenomenon that occurs in the plastic deformation process of metals. Hollomon’s equation offers a mathematical description of the metal behavior in the plastic zone. For a proper simulation, experimental determination of the mechanical properties of aluminum 6061-T5 were conducted and test specimens where obtained directly from the aluminum tube. Experimental data were necessary because no sufficient data of the mechanical properties of the tube were available in the literature. Numerical simulations of THF were performed, and the results were compared with analytical results for validation purposes with less than 10% of error.


2015 ◽  
Vol 651-653 ◽  
pp. 439-445 ◽  
Author(s):  
Bernd Arno Behrens ◽  
Milan Vucetic ◽  
A. Neumann ◽  
Tomasz Osiecki ◽  
Nenad Grbic

A structural concept in multi-material design is used in the automotive industry with the aim of achieving significant weight reductions of conventional car bodies. In this respect, the specific use of steel foils and continuous fiber-reinforced thermoplastics represents an interesting material combination for the production of hybrid parts in sandwich design. This contribution deals with the experimental and numerical analysis of a conventional sheet metal forming process using a composite material based on Polyamide 6 (PA6) with unidirectional endless glass fiber reinforcement and HC220Y+ZE steel foil. A unidirectional composite plate is positioned between two steel foils in sandwich design and formed under appropriate temperature conditions. For the numerical analysis of the forming process the software LS-DYNA is used.


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