Metallurgical evaluation of stress corrosion cracking in large diameter piping

1994 ◽  
Vol 32 (1) ◽  
pp. 25-33 ◽  
Author(s):  
D.A. Wheeler ◽  
D.E. Rawl ◽  
M.R. Louthan
Author(s):  
Frederick W. Brust ◽  
Paul M. Scott

There have been incidents recently where cracking has been observed in the bi-metallic welds that join the hot leg to the reactor pressure vessel nozzle. The hot leg pipes are typically large diameter, thick wall pipes. Typically, an inconel weld metal is used to join the ferritic pressure vessel steel to the stainless steel pipe. The cracking, mainly confined to the inconel weld metal, is caused by corrosion mechanisms. Tensile weld residual stresses, in addition to service loads, contribute to PWSCC (Primary Water Stress Corrosion Cracking) crack growth. In addition to the large diameter hot leg pipe, cracking in other piping components of different sizes has been observed. For instance, surge lines and spray line cracking has been observed that has been attributed to this degradation mechanism. Here we present some models which are used to predict the PWSCC behavior in nuclear piping. This includes weld model solutions of bimetal pipe welds along with an example calculation of PWSCC crack growth in a hot leg. Risk based considerations are also discussed.


Author(s):  
Tatyana K. Sergeyeva ◽  
Igor A. Tychkin ◽  
Gennady G. Vasiliev

The results of expert studies of large diameter pipes damaged due to external stress corrosion cracking are presented in the report. These data obtained in the 1993–1995 are typical for various regions of Russia. The results of laboratory studies of the stress-corrosion mechanism for pipe steels in suspensions of soils from the places where the operating failure had occurred are given in the report also. The mechanism of hydrogen-induced stress-corrosion cracking (HISCC) realizing through local hydrogenation of steel during plastic deformation has been determined by means of the technique of slow strain rate test (SSRT) of samples in the soil under cathodic, anodic and free corrosion potentials in combination with hydrogenation and hydrogen distribution analyses along length of a sample. No hydrogenation of volumes of pipes non-subjected to cracking was observed but hydrogenation took place in the zones subjected to stress corrosion.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Ilya Ryakhovskikh ◽  
Roman Kashkovskiy ◽  
Aleksandr Kaverin ◽  
Vladimir Stolov ◽  
Sergey Zhedulov

PurposeThe paper is devoted to the phenomenon of stress corrosion cracking (SCC), which is an urgent problem for major operator companies that use large-diameter gas transport systems built in the second half of the last century. The aim of the study is to predict the operability of gas pipelines with SCC and ensure their safe operation.Design/methodology/approachThe methodology of the article mainly consisted of strength calculations, mathematical and analytical approaches.FindingsThe paper describes practical methods of assessing the residual service life and operability of pipes with SCC defects as part of gas pipelines, the developed approaches to assessing the point of failure of pipes, provides recommendations for developing requirements to ILI smart tools in order to detect cracks and the methods of pipe repair depending on the SCC defect parameters.Originality/valueThe originality of the study consists in the analytical description of the point of destruction of gas pipelines with SCC, assessment of their performance, as well as the definition of modern requirements for the accuracy of in-line inspection to ensure the detection of potentially dangerous SCC defects.


Alloy Digest ◽  
1969 ◽  
Vol 18 (6) ◽  

Abstract AMBRONZE 413 is a copper-tin bronze recommended for plater's plates and electrical contact springs. It is relatively immune to stress-corrosion cracking. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on corrosion resistance as well as forming, heat treating, machining, joining, and surface treatment. Filing Code: Cu-201. Producer or source: Anaconda American Brass Company.


Alloy Digest ◽  
1985 ◽  
Vol 34 (11) ◽  

Abstract NICROFER 5716 HMoW is a nickel-chromium-molybdenum alloy with tungsten and extremely low carbon and silicon contents. It has excellent resistance to crevice corrosion, pitting and stress-corrosion cracking. This datasheet provides information on composition, physical properties, elasticity, and tensile properties. It also includes information on corrosion resistance as well as forming, machining, and joining. Filing Code: Ni-324. Producer or source: Vereingte Deutsche Metallwerke AG.


Alloy Digest ◽  
2012 ◽  
Vol 61 (2) ◽  

Abstract NAS 825 is a corrosion-resistant nickel alloy that has resistance to both oxidizing and reducing environments, and with 42% nickel, the alloy is very resistant to chloride-ion stress-corrosion cracking. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: Ni-694. Producer or source: Nippon Yakin Kogyo Company Ltd.


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