A Three Dimensional Dynamic CFD Simulation for the Direct DME Production in a Fixed Bed Reactor

Author(s):  
Fazel Moradi ◽  
Mohammad Kazemeini ◽  
Leila Vafajoo ◽  
Moslem Fattahi
Author(s):  
Mohammad Taghi Sadeghi ◽  
Mazaher Molaei

An industrial steam reforming reactor producing hydrogen is simulated using the three-dimensional Computational Fluid Dynamics (CFD) technique. The fixed bed reactor is filled with a nickel oxide catalyst. Effects of operating conditions such as temperature and steam to methane ratio on the reformer performance are investigated. Simulation results show that a steam to carbon ratio of more than 4 increases in the ratio does not have a notable influence on methane yield. Moreover, it shows that methane conversion is strongly affected by reactor skin temperature and higher skin temperature leads to an increase in the methane conversion. The results were successfully validated with industrial data obtained from a hydrogen plant at a Tehran refinery.


2013 ◽  
Vol 336 ◽  
pp. 97-102
Author(s):  
A.A. Silva Filho ◽  
J.P. Silva de Almeida ◽  
Antônio Gilson Barbosa de Lima

The study of heat transfer phenomenon in porous media by fluids percolated in the axial direction has been of interest to many researchers in various branches of science and technology. Applications are directed to different process such as filtration, distillation, absorption and adsorption in columns, drying and catalytic reactions in fixed beds. The literature has presented several solutions of the heat diffusion / convection equation in fixed bed reactors, but these studies are limited to a cylindrical geometry. In this sense, this work aim to present a pseudo-homogeneous three-dimensional model to describe the steady-state heat transfer within a fixed bed reactor with elliptic cylindrical geometry by considering variable porosity. The energy equation written in elliptical cylindrical coordinates and applied to the porous medium (particulate system) is discretized numerically using the finite volume method. Results of the temperature distribution within the bed are presented analyzed. It was verified that with increased porosity heat transfer inside the reactor tends to be more intense and thus, lower temperature gradients are found in all cross section of the reactor.


Author(s):  
Mingzheng Zhang ◽  
Michelle Ng Xin Yi ◽  
Ban Zhen Hong ◽  
Liming Che ◽  
Bing Hui Chen

Exothermic methanation reaction from syngas to synthetic natural gas (SNG) in fixed-bed reactor suffers from hot-spot formation caused by limited heat transfer area and relatively poor radial heat transfer of catalyst particle packings. To address this issue, monolithic catalyst with excellent transport and mechanical properties is under development. In this contribution, CFD simulations of methanation reaction from syngas to SNG over three types of 3D-printed monolithic catalysts were performed. The simulation results are in good agreement with experimental ones. Compared with monolithic catalyst with honeycomb-shaped straight-channel structure or tetrahedral periodic structure, bio-inspired monolithic catalyst having the same characteristic of cancellous bone was found to be promising due to its lower pressure drop, better heat transfer, superior mass transfer and thus higher conversion of syngas. The mechanism and promising applications of 3D-printing bio-inspired monolithic catalyst are discussed.


2020 ◽  
Vol 4 (2) ◽  
pp. 1-8
Author(s):  
Hosseini SA

This work aims to three-dimension computational fluid dynamics (CFD) simulation of n-heptane catalytic cracking in fixed bed reactor (L=0.80 m) and to promote the cracking model of n-heptane using CFD. The catalyst granules were located in middle section of the reactor. The reaction scheme of n-heptane catalytic cracking was involved one primary reaction and 24 secondary reactions. Catalytic cracking process with a model of 25 molecular reactions was simulated by Fluent 6.0 software. The ratio of tube-to-particle diameter was considered N=2. The contours of coke deposition rate, vorticity, velocity and coke precursors and their relations along the reactor were predicted and discussed.


2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Sergei A. Solovev ◽  
Olga V. Soloveva ◽  
Daniel L. Paluku ◽  
Alexander A. Lamberov

Abstract In this paper, the Discrete Element Method of simulation was used to study the catalytic granule size effect on the efficiency of a bed reactor for the ethylbenzene dehydrogenation reaction. The model constructed for the laboratory experiment was made of catalyst granules of lengths 3, 6 and 9 mm, and diameters 2.8, 3, and 3.2 mm. A detailed evaluation of the catalyst total surface area and porosity effect was conducted owing to the analysis of particles size effect on the packing. Different results were observed for a wide feed gas mixture rate. Calculations performed allowed to deduce dependences of the reaction product concentration, the pressure drops, and the reactor productivity for all the particle sizes investigated.


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