A Coupled DEM and CFD Simulation of Flow Field and Pressure Drop in Fixed Bed Reactor with Randomly Packed Catalyst Particles

2009 ◽  
Vol 48 (8) ◽  
pp. 4060-4074 ◽  
Author(s):  
Hua Bai ◽  
Jörg Theuerkauf ◽  
Paul A. Gillis ◽  
Paul M. Witt

2011 ◽  
Vol 130-134 ◽  
pp. 3644-3647
Author(s):  
Ding Feng ◽  
Si Huang ◽  
Yu Hui Guan ◽  
Wei Guo Ma

This work performs an oil-water two-phase flow simulation in a downhole Venturi meter to investigate the flow field and pressure characteristics with different flow and oil-water ratios. The relation between the pressure drop and the feed flow rate in the flowmeter is investigated for its optimal design.



2005 ◽  
Vol 3 (1-2) ◽  
pp. 23-25 ◽  
Author(s):  
Dong Zhang ◽  
Panfeng Fan ◽  
Dongfang Wu ◽  
Yongdan Li


Author(s):  
Kyle M. Brunner ◽  
Joshua C. Duncan ◽  
Luke D. Harrison ◽  
Kyle E. Pratt ◽  
Robson P. S. Peguin ◽  
...  

A trickle fixed-bed reactor model for the Fischer-Tropsch synthesis applicable to both cobalt and iron catalysts which accounts for gas and liquid recycle is described. A selection of kinetic models for both iron and cobalt catalysts (4 each) is included in the reactor model and their effect on model predictions is compared. While the model is 1-D and reaction rates are determined for quasi-average radial bed temperatures, a correlation is used to account for radial thermal conductivity and radial convective heat transfer. Traditional pressure drop calculations for a packed column were modified with a correlation to account for trickle-flow conditions. In addition to describing the model in detail and showing validation results, this paper presents results of varying fundamental, theoretically-based parameters (i.e. effective diffusivity, Prandtl number, friction factor, etc.). For example, the model predicts that decreasing effective diffusivity from 7.1E-09 to 2.8E-09 m2/s results in a lower maximum temperature (518 K vs. 523 K) and a longer required bed length to achieve 60% conversion of CO (8.5 m vs. 5.7 m). Using molar averages of properties to calculate the Prandtl number for the gas phase (recommended by the authors) results in average bed temperatures up to 10 K higher and reactor lengths 17-45% shorter than assuming a Prandtl number of 0.7. Using the Tallmadge equation to estimate friction losses, as recommended by the authors, results in a pressure drop 40% smaller than using the Ergun equation. Validation of the model was accomplished by matching published full-scale plant data from the SASOL Arge reactors.



Author(s):  
Mingzheng Zhang ◽  
Michelle Ng Xin Yi ◽  
Ban Zhen Hong ◽  
Liming Che ◽  
Bing Hui Chen

Exothermic methanation reaction from syngas to synthetic natural gas (SNG) in fixed-bed reactor suffers from hot-spot formation caused by limited heat transfer area and relatively poor radial heat transfer of catalyst particle packings. To address this issue, monolithic catalyst with excellent transport and mechanical properties is under development. In this contribution, CFD simulations of methanation reaction from syngas to SNG over three types of 3D-printed monolithic catalysts were performed. The simulation results are in good agreement with experimental ones. Compared with monolithic catalyst with honeycomb-shaped straight-channel structure or tetrahedral periodic structure, bio-inspired monolithic catalyst having the same characteristic of cancellous bone was found to be promising due to its lower pressure drop, better heat transfer, superior mass transfer and thus higher conversion of syngas. The mechanism and promising applications of 3D-printing bio-inspired monolithic catalyst are discussed.



2020 ◽  
Vol 4 (2) ◽  
pp. 1-8
Author(s):  
Hosseini SA

This work aims to three-dimension computational fluid dynamics (CFD) simulation of n-heptane catalytic cracking in fixed bed reactor (L=0.80 m) and to promote the cracking model of n-heptane using CFD. The catalyst granules were located in middle section of the reactor. The reaction scheme of n-heptane catalytic cracking was involved one primary reaction and 24 secondary reactions. Catalytic cracking process with a model of 25 molecular reactions was simulated by Fluent 6.0 software. The ratio of tube-to-particle diameter was considered N=2. The contours of coke deposition rate, vorticity, velocity and coke precursors and their relations along the reactor were predicted and discussed.



2014 ◽  
Vol 11 (2) ◽  
pp. 323-330 ◽  
Author(s):  
Fazel Moradi ◽  
Mohammad Kazemeini ◽  
Moslem Fattahi


2020 ◽  
Vol 37 (5) ◽  
pp. 839-849
Author(s):  
Yonghui Li ◽  
Mingkai Wang ◽  
Xingxing Cao ◽  
Zhongfeng Geng


Sign in / Sign up

Export Citation Format

Share Document