Ultrasonic plasticising for micro injection moulding

Author(s):  
W. Michaeli ◽  
D. Opfermann
Author(s):  
Mert Gülçür ◽  
Ben Whiteside

AbstractThis paper discusses micromanufacturing process quality proxies called “process fingerprints” in micro-injection moulding for establishing in-line quality assurance and machine learning models for Industry 4.0 applications. Process fingerprints that we present in this study are purely physical proxies of the product quality and need tangible rationale regarding their selection criteria such as sensitivity, cost-effectiveness, and robustness. Proposed methods and selection reasons for process fingerprints are also justified by analysing the temporally collected data with respect to the microreplication efficiency. Extracted process fingerprints were also used in a multiple linear regression scenario where they bring actionable insights for creating traceable and cost-effective supervised machine learning models in challenging micro-injection moulding environments. Multiple linear regression model demonstrated %84 accuracy in predicting the quality of the process, which is significant as far as the extreme process conditions and product features are concerned.


2011 ◽  
Author(s):  
Juan J. Marquez ◽  
Jesus Rueda ◽  
Francisco Chinesta ◽  
Yvan Chastel ◽  
Mohamed El Mansori

Micromachines ◽  
2018 ◽  
Vol 9 (6) ◽  
pp. 293 ◽  
Author(s):  
Federico Baruffi ◽  
Matteo Calaon ◽  
Guido Tosello

Author(s):  
T Nguyen-Chung ◽  
C Löser ◽  
G Jüttner ◽  
T Pham ◽  
M Obadal ◽  
...  

The software package Moldflow Plastics Insights was used to simulate the filling of a micro-cavity by considering precise material data and accurate boundary conditions. Experiments were carried out on an accurately controlled micro-injection moulding machine (formicaPlast) for providing important parameters to verify the simulation results and improve the accuracy of the simulation. Based on the relationship between the cavity pressure and the mould-filling ratio, the heat transfer coefficients can be appropriately determined for different process conditions. Finally, the transient thermo-rheological results were analysed with regard to their influence on the morphology of semi-crystalline (PP) micro-injection moulded parts, which not only give rise to the mechanisms of the morphological formation but also verify the quality of the simulation results.


Sign in / Sign up

Export Citation Format

Share Document