Exploration on Mechanical Behaviours of Hyacinth Fibre Particles Reinforced Polymer Matrix-Based Hybrid Composites for Electronic Applications

Biocomposites with polylactic acid (PLA), nanosilica parts, and water hyacinth fibres have been developed in this experimental study. By changing the weight percentage of nanosilica particulate matter (0, 2, 4, 6, and 8 percent) with PLA and water hyacinth fibres, five composite mates were produced through a double screw extruder and compression moulding machine. According to the ASTM standards, the process to machine, the composite specimens have been adopted from the water jet machining process. The tensile, compression, flexural, impact, hardness, and water absorption tests were performed on the composite specimens to assess various mechanical properties and absorbance behaviour. The test findings reveal the significant improvement in the tensile and flexural properties of the composites. Composites contain 6 percent of the fine nanosilica particles by weight. Concerning adding the growing weight percentage (4 percent) of nanosilica particles to the composites, the water absorption properties of the composites have significantly improved. The tensile strength of 6% nanosilica mixed specimens showed the highest tensile stress rate as 36.93 MPa; the value was nearly 3.5% higher than the 4% nanosilica mixed composite specimens.

Implementation of Internet of Things (IoT) in a Plastic Blow Moulding Machine and Its Performance Measurement

Efficiency and effectiveness are indispensable things in the production process. Accurate use of existing resources and the shorter cycle time of production are of particular concern to optimize the production process. This research aims to implement automation to a conventional blow molding. An advanced attempt was carried out to use the Internet of Things (IoT) to increase its efficiency while maintaining the quality of the products. The use of the nodeMCU microcontroller and the blynk application allows the operator to operate the machine without having to come into or having direct contact with the machine. The performance of automation and IoT were tested by examining the products using Taguchi design using quality criteria of nominal the best. The efficiency of the system was also considered by comparing the cycle production time. S/N ratio of Taguchi analysis showed that the optimum volume of the bottle would be achieved when applying the temperature, injection time, and holding time of 190 oC, 14 minutes, and 5 minutes respectively. The error or deviation is only 0.41%. The application of the IoT system takes 34.45 seconds for a cycle time production, which is 3.76 seconds faster than a conventional system.

Influence of Flax Fibre Hybridization on Mechanical Behaviour of Sisal Fibre-Polypropylene Composites Prepared with an Injection Moulding Machine

Due to their low weight, high specific strength, and low environmental impact, sisal fibre-polypropylene composites have gained popularity. However, the material has a low modulus and poor moisture resistance, among other shortcomings. This study investigated how flax fibre hybridization affects the physical parameters of sisal fibre-polypropylene composites. We used maleic anhydride-grafted polypropylene to improve compatibility between fibres and polypropylene. Adding flax fibres to polypropylene-silica composites resulted in increased tensile strength, flexibility, and impact strength, according to researchers. Water resistance was further improved by adding flax fibres. Tensile strength values of polypropylene-sisal fibre composites filled with 0, 5, 10, 15, and 20 wt% of flax fibres were 29.46, 30.56, 31.57, 33.12, and 34.64 MPa, respectively.

Effect of Various Process Parameters of EDC on Mild Steel Substrate and their Properties

In the present study, A layer of the modified composite coated surface is made using Copper, molybdenum disulfide, and hexagonal boron nitride. For this process, Electrical discharge machine (EDM) is used but in reverse polarity. Various factors of the machine influenced the thickness of the deposited layer like the amplitude of peak current, duty factor, powder mixing ratio, used etc. For the deposition process, green compacted electrodes which was made after mixing the powder material in mortar for approximately 2.5 hour and post processing in Hot mount press moulding machine. After that the mixture powder was put in the Hot mounting press machine to made green compact electrode with specific parameters. Experiment was performed on EDM and many analysis were carried out to study the morphology of the coated surface. To get the morphology of the coated layer, FESEM images were examined and found the satisfying uniform distribution of deposited layer constituents with material powder mixing ratio of (Cu/HBN/MoS2) at (20/40/40) got with 50% duty factor and 10 Ampere peak current amplitude. Also done XRD, for the evidence of Cu, MoS2 and HBN.

Transfer and Optimisation of Injection Moulding Manufacture of Medical Devices Using Scientific Moulding Principles

Scientific moulding, also known as decoupled injection moulding, is a production methodology used to develop and determine robust moulding processes resilient to fluctuations caused by variation in temperature and viscosity. Scientific moulding relies on the meticulous collection of data from the manufacturing process, especially inputs of time (fill, pack/hold), temperature (melt, barrel, tool), and pressure (injection, hold, etc.). This publication presents a use case where scientific moulding was used to enable the transfer and optimisation of an injection moulding process from an Arburg 221M injection moulding machine to an Arburg 375 V model. The part was an endovascular aneurysm repair dilator device where a polypropylene hub was moulded over a high-density polyethylene dilator insert. Upon transfer, multiple studies were carried out, including material rheology study during injection, gate freeze study, cavity balance of the moulding tool, and pressure loss analysis. A design of experiments was developed and carried out on the process with a variety of effects and responses. The developed process cycle time was compared to that achieved theoretically using mathematical modelling and the original process cycle time. The studies resulted in the identification of optimum parameters for injection speed, holding time, holding pressure, cooling time, and mould temperature. The process was verified by completing a 32-shot study and recording part weights and dimensional measurements to confirm repeatability and consistency of the process. The output from the study was a reduction in cycle time by 12.05 s from the original process. A cycle time of 47.28 s was theoretically calculated for the process, which is within 6.6% of the practical experiment results (44.15 s).

UPCYCLING OBSOLETE MECHANICAL EQUIPMENT INTO INNOVATIVE LABORATORY TEST RIGS: A LOW-COST SOLUTION OR A SUSTAINABLE DESIGN APPROACH?

Circular Economy (CE) and the potential of reusing and recycling the products after the end of their life, becomes imperative for environmental, economic and social reasons. Especially during the 4th Industrial Revolution that is taking place nowadays, an increasing number of out-of-date equipment has to be replaced, which constitutes a chance and necessity to be reused, through recycling, redesigning and remanufacturing. The paper presents proof-of-concept studies regarding upcycling of obsolete and outdated equipment into novel test rigs mainly addressing research activities. Three such case studies are presented, namely the upcycling of an injection moulding machine into a modular test bench for power hydraulic components, the upcycling of scrap components into a hybrid hydraulic/ ICE powertrain rig and the functional augmentation of a gear roll tester to accommodate single and double flank tests. Significant savings in cost, raw materials and time are demonstrated in all cases and adherence to the CE objectives are observed.

Totaliproductive Maintenance (Tpm) Analysis Using the Overall Equipment Effectiveness (Oee) Method and Six Big Losses on an Injection Molding Machine

. PT. XYZ is a manufacturing companyjthat produces a variety of materials from plastics, this company cangnot be separated from problems relatedhto the effectiveness of machinery / equipment. The problem that is experienced today is that there is a lot of damage to the injection moulding machine that has decreased speed as a result of the damage to the number of defect parts because the machine often experiences breakdown. Data collection is conducted with structured observations and interviews. To solve the problem that occurs, done a machine maintenance or maintenance by means of measurement using the method of Total Productive Maintenance which includes Overall Equipment Effectiveness and Six Big Losses. This study aims to determine the level of equipment total production process, to determine the factors causing the valuenof overall equipment Efectivenees (OEE) low and identify losses that occur with the standard value of

Noise Level Measurement and Analysis in a Manufacturing Enterprise

Noise is one of the most common physical factors causing nuisance and harmful to worker health in the long term. The focus of the research was the measurement and analysis of the noise level at the screw injection moulding machine operation station intended for plastic elements’ manufacturing. The occupational risk evaluation was conducted based on the observed data. The results of the study allowed for the development of precautionary and preventive measures. Furthermore, the paper features identification of the work environment factors occurring in the studied manufacturing enterprise with division to dangerous, harmful, and bothersome.