scholarly journals Classification of specimen density in Laser Powder Bed Fusion (L-PBF) using in-process structure-borne acoustic process emissions

2020 ◽  
Vol 34 ◽  
pp. 101324
Author(s):  
N. Eschner ◽  
L. Weiser ◽  
B. Häfner ◽  
G. Lanza
2020 ◽  
pp. 157558
Author(s):  
M.H. Mosallanejad ◽  
B. Niroumand ◽  
A. Aversa ◽  
D. Manfredi ◽  
A. Saboori

Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 2945
Author(s):  
Mohamed Abdelhafiz ◽  
Kassim S. Al-Rubaie ◽  
Ali Emadi ◽  
Mohamed A. Elbestawi

The process–structure–property relationships of copper laser powder bed fusion (L-PBF)-produced parts made of high purity copper powder (99.9 wt %) are examined in this work. A nominal laser beam diameter of 100 μm with a continuous wavelength of 1080 nm was employed. A wide range of process parameters was considered in this study, including five levels of laser power in the range of 200 to 370 W, nine levels of scanning speed from 200 to 700 mm/s, six levels of hatch spacing from 50 to 150 μm, and two layer thickness values of 30 μm and 40 μm. The influence of preheating was also investigated. A maximum relative density of 96% was obtained at a laser power of 370 W, scanning speed of 500 mm/s, and hatch spacing of 100 μm. The results illustrated the significant influence of some parameters such as laser power and hatch spacing on the part quality. In addition, surface integrity was evaluated by surface roughness measurements, where the optimum Ra was measured at 8 μm ± 0.5 μm. X-ray photoelectron spectroscopy (XPS) and energy-dispersive X-ray spectroscopy (EDX) were performed on the as-built samples to assess the impact of impurities on the L-PBF part characteristics. The highest electrical conductivity recorded for the optimum density-low contaminated coils was 81% IACS.


2021 ◽  
pp. 109992
Author(s):  
Julan Wu ◽  
Nesma T. Aboulkhair ◽  
Michele Degano ◽  
Ian Ashcroft ◽  
Richard J.M. Hague

2020 ◽  
Vol 31 ◽  
pp. 100977 ◽  
Author(s):  
Thomas G. Gallmeyer ◽  
Senthamilaruvi Moorthy ◽  
Branden B. Kappes ◽  
Michael J. Mills ◽  
Behnam Amin-Ahmadi ◽  
...  

Materials ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 538 ◽  
Author(s):  
Fabrizia Caiazzo ◽  
Vittorio Alfieri ◽  
Giuseppe Casalino

Laser powder bed fusion (LPBF) can fabricate products with tailored mechanical and surface properties. In fact, surface texture, roughness, pore size, the resulting fractional density, and microhardness highly depend on the processing conditions, which are very difficult to deal with. Therefore, this paper aims at investigating the relevance of the volumetric energy density (VED) that is a concise index of some governing factors with a potential operational use. This paper proves the fact that the observed experimental variation in the surface roughness, number and size of pores, the fractional density, and Vickers hardness can be explained in terms of VED that can help the investigator in dealing with several process parameters at once.


2020 ◽  
Vol 106 (7-8) ◽  
pp. 3367-3379 ◽  
Author(s):  
Shahriar Imani Shahabad ◽  
Zhidong Zhang ◽  
Ali Keshavarzkermani ◽  
Usman Ali ◽  
Yahya Mahmoodkhani ◽  
...  

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