A study on the optimal arrangement of tube bundle for the performance enhancement of a steam turbine surface condenser

2020 ◽  
Vol 166 ◽  
pp. 114681
Author(s):  
Yong Gap Park ◽  
Sang Youl Yoon ◽  
Young Min Seo ◽  
Man Yeong Ha ◽  
Young Min Park ◽  
...  
Author(s):  
Ranga Nadig

Abstract Power plants operating in cyclic mode, standby mode or as back up to solar and wind generating assets are required to come on line on short notice. Simple cycle power plants employing gas turbines are being designed to come on line within 10–15 minutes. Combined cycle plants with heat recovery steam generators and steam turbines take longer to come on line. The components of a combined cycle plant, such as the HRSG, steam turbine, steam surface condenser, cooling tower, circulating water pumps and condensate pumps, are being designed to operate in unison and come on line expeditiously. Major components, such as the HRSG, steam turbine and associated steam piping, dictate how fast the combined cycle plant can come on line. The temperature ramp rates are the prime drivers that govern the startup time. Steam surface condenser and associated auxiliaries impact the startup time to a lesser extent. This paper discusses the design features that could be included in the steam surface condenser and associated auxiliaries to permit quick startup and reliable operation. Additional design features that could be implemented to withstand the demanding needs of cyclic operation are highlighted.


2019 ◽  
Vol 141 (7) ◽  
Author(s):  
Ya Ge ◽  
Feng Xin ◽  
Yao Pan ◽  
Zhichun Liu ◽  
Wei Liu

Recently, energy saving problem attracts increasing attention from researchers. This study aims to determine the optimal arrangement of a tube bundle to achieve the best overall performance. The multi-objective genetic algorithm (MOGA) is employed to determine the best configuration, where two objective functions, the average heat flux q and the pressure drop Δp, are selected to evaluate the performance and the consumption, respectively. Subsequently, a decision maker method, technique for order preference by similarity to an ideal solution (TOPSIS), is applied to determine the best compromise solution from noninferior solutions (Pareto solutions). In the optimization procedure, all the two-dimensional (2D) symmetric models are solved by the computational fluid dynamics (CFD) method. Results show that performances alter significantly as geometries of the tube bundle changes along the Pareto front. For the case 1 (using staggered arrangement as initial), the optimal q varies from 2708.27 W/m2 to 3641.25 W/m2 and the optimal Δp varies from 380.32 Pa to 1117.74 Pa, respectively. For the case 2 (using in-line arrangement as initial), the optimal q varies from 2047.56 W/m2 to 3217.22 W/m2 and the optimal Δp varies from 181.13 Pa to 674.21 Pa, respectively. Meanwhile, the comparison between the optimal solution with maximum q and the one selected by TOPSIS indicates that TOPSIS could reduce the pressure drop of the tube bundle without sacrificing too much heat transfer performance.


Author(s):  
Shunsuke Mizumi ◽  
Kouji Ishibashi ◽  
Yasuaki Sawamura

The efficiency of a steam turbine is significantly influenced by pressure recovery performance of its low-pressure exhaust hood; hence it is important to specify the cause of loss generation and to devise improved structures. The performance of the exhaust hood is greatly influenced by many structural factors such as the size of its outer casing, design of the diffuser parts and arrangement of internal supports. Previously we optimized an exhaust hood using CFD. However, even for this exhaust hood, large and strong swirl flow was still observed and it seemed to be one of the main causes of the mixing loss. The vortex structure of the exhaust hood flow was carefully examined for this reason, and swirls with a strong vorticity were all found to originate from the upper part of the exhaust hood for all models calculated. In the present study, we propose a new structure with special ducts capable of effectively decreasing the swirl strength. Then, we experimentally verify the effectiveness of the improved structure and confirm the possibility of further performance enhancement.


2017 ◽  
Vol 1 (2) ◽  
pp. 21
Author(s):  
Eky Novianarenti

Penelitian untuk mengetahui karakteristik aliran dan perpindahan panas diluar pipa yang mengalir secara crossflow telah mengalami perkembangan yang sangat pesat. Salah satunya dengan melakukan modifikasi susunan pipa pada daerah surface condenser untuk mengurangi gaya dinamik akibat tumbukan aliran fluida di jajaran pipa kritis dengan tidak mengurangi tujuan dari desain sebuah surface condenser yaitu untuk mengembunkan exhaust steam dari steam turbine untuk memperoleh efisiensi maksimum dan juga mengubah exhaust steam menjadi air murni (disebut sebagai kondensat steam) sehingga mungkin kembali ke generator uap sebagai boiler feed water. Surface condenser ini menjadi penting peranannya karena dengan adanya kondensasi dari exhaust steam pada tekanan di bawah tekanan atmosfir, penurunan tekanan uap antara inlet dan exhaust turbin meningkat yang meningkatkan jumlah panas yang tersedia untuk konversi ke tenaga mesin. Penelitian ini bertujuan untuk mengetahui berapa sudut plate yang optimal untuk mengatasi tekanan tinggi di daerah kritis. Pemodelan numerik 3D dengan menggunakan CFD software ANSYS 14.5 dengan turbulensi berupa k-ε standard solver pressure based solution. Hasilnya dengan melakukan penambahan plate maka nilai NuФ pada tube ke-1 pada kondisi baseline pada kondisi ditambah plate dengan variasi sudut (α) 150, 300 dan 450 berurutan yaitu 511,5; 293,3; 273 Nilai dan. Tren grafik NuФ cenderung turun. Namun, pada tube ke-4 trennya naik dengan nilai 120,04; 117; 175,8; 149,0. Dalam penelitian tentang variasi penambahan sudut plate, kombinasi sudut optimal (α) diperoleh pada α=300.


Author(s):  
Yoshihiro Minami ◽  
Nobuhiro Osaki ◽  
Yuji Akaishi ◽  
William Newsom

As a result of high operation hours, older power plants have been subject to function and performance deterioration. As a result, there is an increased need to upgrade steam turbine units to improve performance and increase output. By studying the two performance enhancement upgrade projects listed below, you will be introduced to the design, manufacture and on-site installation work for the modification of a turbine generator. Also discussed is Mitsubishi’s method of harmonizing the new equipment/components with the existing non-OEM steam turbine. Both projects began in late 2003 and were successfully completed in early 2004 by Mitsubishi Heavy Industries, Ltd. (MHI). All delivery, installation and commissioning requirements were met and guaranteed performance was achieved for both units. • HP Turbine Component Upgrade – Pennsylvania, USA; • Modification of Turbine Casing – Korea.


Author(s):  
Komandur Sunder Raj

The Heat Exchange Institute (HEI) Standards for Steam Surface Condensers were promulgated to design and predict the performance of surface condensers for power plant applications by providing basic overall tube bundle heat transfer rates and correction factors to be applied to account for different tube diameters, wall thicknesses (BWG), tube materials, circulating water inlet temperatures and, average water velocities. From 1958 to 1973, nonferrous alloys were generally the tube materials of choice for steam power plant surface condenser service. By the time the 7th edition of the HEI Standards was issued in 1978, concerns with corrosion and other issues with nonferrous tubing materials had led to increased specification of stainless steel while titanium was still in its infancy. Since then, operational experience gained with stainless steel and titanium coupled with technological advances in these materials have resulted in revisions and incorporation of additional correction factors in subsequent editions of the HEI Standards for Steam Surface Condensers. The latest edition (11th edition) was issued in October 2012. Significant developments in the HEI heat transfer correction factors since issuance of the 7th edition pertain to stainless steel and titanium. Using a case study, this paper analyzes the impact of developments in HEI heat transfer correction factors on steam surface condenser performance and operation with focus on admiralty, austenitic, super-austenitic and super-ferritic stainless steels as well as titanium tube materials. The paper examines how changes in the correction factors affect condenser performance and plant operation. It highlights the importance of using and validating the proper correction factors to predict and ensure optimum condenser performance and operation.


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